Abstract:
A method for the sequential casting of steel strip in steel strip casting equipment wherein under normal operating conditions a steel melt is fed through a pouring tube having discharge ports into the pouring area of a cooled ingot mold at a location below the surface of the melt in the mold and is thereafter removed from the mold in the form of steel strip by the combined operation of mold oscillation means and strip discharge means. After the feed of melt is interrupted, anchoring rods are partially longitudinally immersed into the melt laterally of the pouring area of the mold, and the surface of the melt in the mold is lowered to a level below the pouring area. After a desired interval, the melt feed is continued, and the level of the surface of the melt in the mold is allowed to rise above the discharge ports of the pouring tube. Thereafter, casting flux is applied to the surface of the melt, and the operation of the mold oscillation means and the strip discharge means is resumed. The method also includes the steps of restarting the feed of melt through the pouring tube after a desired interval; allowing the level of the melt in the cavity of the mold to rise above the discharge opening of the pouring tube; thereafter applying a layer of casting flux to the surface of the melt in the mold; and restarting the strip discharge means and the mold oscillation means such that the original level of melt in the cavity in the mold is reestablished and maintained.
Abstract:
A device and method for the insertion of commercial grade separators into the mold of a continuous steel caster. The present invention discloses a device made from standard steel channel and a method for the use thereof to mechanically insert grade separators.
Abstract:
The width of a slab can be easily increased during a continuous casting operation by a simple method, wherein casting of a molten steel is temporarily stopped during the continuous casting operation, the narrow side of a casting mold is moved to a predetermined width, corresponding to the increased width to be of the slab, to form a space between the narrow side of the mold and the solidified shell of a slab, a closing member having a width 1-5 mm smaller than the increased width of the slab, and a cooling and sealing material are inserted into the space to form a clearance of 1-5 mm between the closing member and the narrow side of the mold, and the casting of the molten steel is again started.
Abstract:
The method of sequential continuous-casting of the different grades of steel according to the present invention comprises the steps of: stopping the pouring of a first grade of molten steel into a mold; immersing a cooling material consisting of a steel structure slightly smaller than the inner cross-sectional area of the mold by way of guiding jigs fastened to said cooling material; forming a solidified phase around said cooling material; and merging said solidified phase in a solidified shell developed from the wall of the mold to form a solidified layer shutting the upper portion off the lower portion of the first grade of molten steel. According to the method, the pouring the second grade of molten steel is started before the solidifed layer for shutting the upper portion off the lower portion of the first grade of molten steel as described above and the surface of the first grade of molten steel is solidified completely, and at the same time, the drawing of the cast slab is started again and the change-over to the normal continuous casting of the second grade of molten steel is effected.
Abstract:
Method of casting aluminium alloy ingot including lithium, including: preparing at least two molten aluminium based alloys in separate furnaces, first alloy with composition A free from lithium as purposive alloying element, and second alloy with composition B including lithium as purposive alloying element; transferring the first alloy via metal conveying trough from the furnace to a casting station; initiating casting an ingot and casting the first alloy to required length L1 in the casting direction; subsequently transferring the second alloy via metal conveying trough from the furnace to the casting station while simultaneously stopping transfer of the first alloy to the casting station; casting the second alloy from an end surface of the cast first alloy at length L1 to an additional required length L2 in the casting direction; cropping the cast ingot at a bottom thereof at a length greater than of equal to cast length L1.
Abstract:
In melting and casting by a water-cooled crucible induction melting technique, a partition means is inserted on top portion of a melt, and a new raw material for is charged on an upper side of the partition means to continue the melting and casting. Therefore, the continuous casting can be kept while avoiding mixture of the melt on a lower side of with the melt on an upper side of the partition means. A partition plate or a partition plate with legs can be used as the partition means. When the present invention is applied to production of a silicon ingot used for a solar cell and the like, productivity is largely improved, which allows costs to be remarkably reduced in solar energy generation. Therefore, the present invention can widely be utilized as the method for casting a polycrystalline-silicon ingot for a solar cell.
Abstract:
The method of sequential continuous-casting of the different grade of steel according to the present invention comprises the steps of: stopping the pouring of a first grade of molten steel into a mold and the drawing of cast slab; immersing a columnar steel stock being circular or polygonal in cross section and equipped with guiding jigs into the substantially center portion of the first grade of molten steel in said mold; forming a solidified phase around said cooling material; and merging said solidified phase in a solidified shell developed from the wall of the mold to form a solidified layer shutting the upper portion off the lower portion of the first grade of molten steel.According to the method, the pouring the second grade of molten steel is started before the solidified layer for shutting the upper portion off the lower portion of the first type of molten steel as described above and the surface of the first grade of molten steel is solidified completely, and at the same time, the drawing of the cast slab is started again and the change-over to the normal continuous casting of the second grade of molten steel is effected.
Abstract:
The disclosure relates to a process for continuous continuous casting in which melts of different chemical compositions are successively cast into a water-cooled mould to form a continuous bar. When casting a melt of one composition is terminated, a metallic body is inserted into the mould so that it may weld with said melt, and then casting is continued with a melt of another composition which, in turn, welds with said metallic body. By this process the formation of transitional zones comprising a mixture of melts of different chemical compositions is avoided.
Abstract:
In order to form a continuous casting starter plug a disintegratable refractory shape is placed into the last molten metal in the mold at the end of a casting cycle, allowed to disintegrate, the disintegration products are removed and the thus formed plug cut from the strand.
Abstract:
Method of casting aluminum alloy ingot including lithium, including: preparing at least two molten aluminum based alloys in separate furnaces, first alloy with composition A free from lithium as purposive alloying element, and second alloy with composition B including lithium as purposive alloying element; transferring the first alloy via metal conveying trough from the furnace to a casting station; initiating casting an ingot and casting the first alloy to required length L1 in the casting direction; subsequently transferring the second alloy via metal conveying trough from the furnace to the casting station while simultaneously stopping transfer of the first alloy to the casting station; casting the second alloy from an end surface of the cast first alloy at length L1 to an additional required length L2 in the casting direction; cropping the cast ingot at a bottom thereof at a length greater than of equal to cast length L1.