Abstract:
The relative displacement in the axial direction between an outer ring fixing member or casing and an inner ring fixing member or rotor is determined, said outer ring fixing member being a member for affixing an outer ring of a bearing on one side, and said inner ring fixing member being a member for affixing an inner ring of the bearing on the one end side. When calculating a thrust load acting on the rotor by multiplying the determined relative displacement by a conversion coefficient, an axial force measuring bolt is used as a tightening bolt for affixing the bearing on the one end side, said axial force measuring bolt enabling measurement of a load acting in the axial direction. The axial force measured by the axial force measuring bolt and the relative displacement during measurement of the axial force are used to calibrate the conversion coefficient.
Abstract:
A mixer includes: a casing having an introduction port at an upper portion and having a rotor provided with a blade portion for mixing a material to be mixed, inside thereof; a floating weight which blocks the introduction port; and a floating weight moving mechanism which has a horizontal movement unit capable of horizontally moving the floating weight in a supported state between a delivery position just above the introduction port and a retracted position being lateral to the introduction port, on the upper side of the introduction port, and can move the floating weight separately from the horizontal movement unit from the delivery position to a blocking position at which the floating weight blocks the introduction port.
Abstract:
An internal batch mixing machine includes a mixing chamber having a pair of cavities in which a first and a second rotor are mounted adjacent one another and are driven in opposite directions to mix material. The circumference of each rotor is divided into first, second, third and fourth sequential quadrants spaced in a direction opposite to the intended direction of rotation of that rotor. Each of the rotors has preferably a pair of lobes or wings located in every other quadrant of that rotor, although three lobe rotors are possible. Each lobe has a leading end and a trailing end. The first rotor has a pair of lobes located in its first and third quadrants, while the second rotor has a pair of lobes located in its second and fourth quadrants. One of the lobes of each pair of lobes is longer than the other, and each lobe extends downstream at an acute cohelix angle toward the other lobe of its pair. The long lobe of each pair of lobes has its leading end at or near the axial end of its rotor, and a short lobe of each pair of lobes has its leading end at the other axial end of the rotor. Long lobes in the second and fourth quadrant of the second rotor have their leading ends, respectively, at or near the axial ends of the second rotor which are opposite from the axial ends at which long lobes in the first and third quadrant have their leading ends. The lobes of each pair of lobes have respective lengths, locations of origin within the rotor quadrant in which they are located and acute cohelix angles at which they extend so as to cause material adjacent the longer of the lobes of each pair of lobes to be pushed away from the axial end of the rotor at or near which its leading end is located and toward the other end of that rotor, and to form a space between the trailing ends of each pair of lobes having a size which causes confluent material at the space to be squeezed between the trailing ends of both lobes of each pair of lobes and to flow out of that space, thereby releasing the squeezed material and adding turbulence to further mix the material.
Abstract:
A method and apparatus for controlling the discharge of an elastomeric material from a high intensity mixing machine having a mixing chamber with two rotors and an outlet with a drop door. The drop door is open when the rotors are in a predetermined preferred position for unloading the mixing machine in response to the positions of indicators on the rotor shafts. Sensors mounted in the wall of the outlet determine when the gate is clear after unloading of the mixed elastomeric material whereby the drop door may be moved into the outlet for closing of the mixing chamber as soon as the unloading is completed.
Abstract:
A rubber extruding device for kneading and extruding unvulcanized rubber material, the rubber extruding device includes a mixer for kneading unvulcanized rubber material in a substantially closed mixing chamber, and an extruder comprising a rotatable screw shaft for kneading further the unvulcanized rubber material received from the mixer and for extruding the same, and at least one deaerator for sucking up a gas in the extruder.
Abstract:
A sealed kneading machine includes a kneading chamber to which a material to be kneaded is supplied, and a rotor disposed in the kneading chamber to be able to rotate about a rotor shaft. The rotor includes a plurality of kneading blades for kneading the material to be kneaded, and the length of all the kneading blades in the rotor shaft direction of each thereof is 45% or less of the total length of the rotor in the rotor shaft direction.
Abstract:
When kneading kneading materials that include raw rubber and carbon black in a closed-type rubber kneader, the extent of the kneading efficiency of the closed-type rubber kneader is evaluated in accordance with the magnitude of the evaluation index calculated from unit work/total amount of shear by calculating an evaluation index calculated by a calculation device based on a total amount of shear obtained by integrating the shear velocity applied to the kneading materials by a rotor that is being driven to rotate by the rotor drive unit of the kneader over the kneading time, and a unit work obtained by dividing the integrated power obtained by integrating the instantaneous power of the rotor drive unit over the kneading time by the mass of the kneading materials.