摘要:
A hot-runner system having a manifold and a nozzle, wherein the manifold or nozzle or both may be multi-material apparatuses of unitary construction. The nozzle may be thermally graded for temperature transmission between a heating sleeve and the melt. The nozzle may also include a melt flow channel apparatus that alters the flow of the melt before entering the mold. The nozzle and manifold may have a unitary construction that reduces fitting problems between the two apparatuses.
摘要:
An injection molding apparatus comprising a hot runner manifold, a heater coupled to the manifold and a heat dissipation device coupled to said manifold, wherein said heat dissipation device reduces hot spots on said manifold caused by uneven heating.
摘要:
In an injection molding apparatus in which first and second mold parts are combined to define therebetween an insulated section of a runner system through which molten plastic material is injected into at least one mold cavity, spring-biased plungers are included in at least one of the first and second mold parts for restraining a shell of plastic material within at least a part of the insulated section of the runner system from contacting any portion of at least one of the mold parts within the insulated section of the runner system other than the plungers when the first and second mold parts are separated from one another.
摘要:
Disclosed is a hot runner nozzle for injection molding tools, comprising a nozzle body having a passage channel for a melt. The nozzle body comprises a feed opening at a first end region and an outlet opening at a second end region. In addition to the passage channel and an optional guide channel for a closing needle, the nozzle body comprises at least one cavity.
摘要:
An injection molding apparatus comprises a manifold having a manifold channel for receiving a melt stream of moldable material under pressure. A nozzle having a nozzle channel receives the melt stream from the manifold channel and delivers the melt stream through a mold gate to a mold cavity. The nozzle includes a nozzle head, a nozzle body and a nozzle tip. A heat dissipation device is coupled to the nozzle body at a location between the nozzle head and the nozzle tip to regulate the temperature of the nozzle and maintain it within a predetermined temperature range.
摘要:
Various steps in the operation of an insulated runner injection molding system are automated by computer generated responses to various sensing steps or other steps to thereby reduce the performance requirements of the system operator. In automatic response to a manual operation incident to closure of a machine gate subsequent to removal of a sprue from channel-encasing mold parts, a computer causes the molding system to be adjusted to enable injection of molten plastic into an insulated runner channel to form the insulated runner and through the insulated runner into mold-cavities. In automatic response to sensing such readjustment of the molding system, the computer causes a predetermined quantity of molten plastic to be metered for injection to form the insulated runner. In automatic response to sensing such metering the computer causes the metered quantity to be injected into the channel. In automatic response to sensing completion of such injection, and after a interval during which the injected plastic cools to form the insulated runner, the computer causes further plastic material to be injected through the insulated runner into the mold cavities in accordance with parameters of a molding sequence including a plurality of injection molding cycles. The predetermined metered quantity of molten plastic material that is injected to form the insulated runner covers the mold-part-separation lines, but does not extend to any of the gates between the channel and the mold cavities.
摘要:
A hot-runner system having a manifold and a nozzle, wherein the manifold or nozzle or both may be multi-material apparatuses of unitary construction. The nozzle may be thermally graded for temperature transmission between a heating sleeve and the melt. The nozzle may also include a melt flow channel apparatus that alters the flow of the melt before entering the mold. The nozzle and manifold may have a unitary construction that reduces fitting problems between the two apparatuses.
摘要:
A mold-tool system (100), comprising: a runner assembly (102); and a retractable-support assembly (104) being at least partially unloaded from the runner assembly (102) so that heat loss from the runner assembly (102) is reduced at least in part.
摘要:
A system and a method of multicavity injection molding of a product, where the gate cannot be placed, as traditionally, at the top of the product, but must be placed at the side of the product; this is accomplished by using inclined secondary runners; the process is exceedingly fast since the secondary runners are not heated in their basic form; disclosed is also the method and means for employing polystyrene as the injection molding material.
摘要:
An improved injection molding runnerless manifold and nozzle system, method and apparatus in which the fluid plastic molding material transfer conduits, such as the manifold runner channels and cavity injection nozzle passageway, are constructed of a low thermal conductivity, non-metallic heat insulation structural material to thereby heat insulate the liquified molding material or resin, whether thermosetting or thermoplastic, while resident in the manifold runners and/or nozzle passageways. The heat transfer and other physical parameters of the conduit material and structure are such that this molding material remains at a reasonable uncured molding temperature while resident in the transfer conduit for the duration of at least one injection cycle due to the heat insulation characteristics of these fluid flow conduits of the system. Preferably the heat insulation material of which the flow conduits are constructed is a polymer material having mechanical properties adequate to permit continuous accessible usage in the foregoing method as part of a separable and clampable manifold and/or nozzle system within the mold tooling as operable in the injection molding environment.