摘要:
The invention relates to the toothing of a gearwheel having a plurality of teeth, the tooth flanks of which have a main region and a tooth root region; wherein the tooth root region extends from a root circle (FP) as far as a main circle (dH), as considered in the end section or normal section through the axis of rotation of the gearwheel. The invention is characterized in that, as considered in each case in the end section or normal section, the tooth flanks in the tooth root region are designed as a Bézier curve from a relevant diameter (dr) in the direction of the tooth root; the Bézier curve merges in each case at a main point (P0, P3) in the relevant diameter (dr) in a continuous tangent into the tooth profile of the main region.
摘要:
Noise can be effectively reduced without rotative power transmission accuracy being compromised.In a tooth 2 of a resin gear 1, a tooth face that is a predetermined area from a tooth crest 8 towards a tooth root 10 side serves as a tooth profile modification area 11. A tooth surface excluding the tooth profile modification area 11 serves as an involute profile area 12. The tooth profile modification area 11 includes a linear standard profile portion 14 formed by an involute curved line from the tooth crest 8 of the tooth towards the tooth root 10 side and a profile modification portion 16 in which a tooth thickness gradually and smoothly decreases from the standard profile portion 14 along a tooth width direction and the tooth thickness gradually and smoothly decreases from a tooth root end side 15 towards the tooth crest 8. In the tooth profile modification area 11, a contacting section becomes elastically deformed as a result of the resin gear coming into contact with a meshing mating gear. A tooth width direction length of the contact surface gradually increases from a minute, point-like width to a full tooth width from the tooth crest 8 side towards the tooth root 10 side.
摘要:
A method of manufacturing a helical gear, includes a gear cutting process for forming a roughly-processed gear by applying a gear cutting to an outer circumferential surface of a blank, and a tooth surface forming process for forming a tooth surface by pressing a rolling die against a roughly-processed tooth surface of the roughly-processed gear, wherein a length of a portion of the roughly-processed tooth surface, to which a plastic deformation is applied by the rolling die, in a face width direction is formed to be shorter than a length of a face width of the roughly-processed tooth surface.
摘要:
There are provided a resin double helical gear capable of reducing operation noises and vibrations of an ink jet printer, and a gear train for an ink jet printer using the same. The gear train 2 for an ink jet printer 1 includes an output gear 5 of a motor 3, a first idle gear 6 meshing with the output gear 5, a second idle gear 7 rotatable with the first idle gear 6, and a driven gear 8 which is mounted on a roller shaft 13 so as to be rotatable therewith and which meshes with the second idle gear 7, wherein a resin double helical gear 101 is used as each of the output gear and the first idle gear, and a spur gear is used as each of the second idle gear and the driven gear. The resin double helical gear may have a meshing relief portion 113 by cutting a chevron-shaped top portion 104 in a central portion 103 in face width directions, which is arranged in a butt portion 113 between a first die 108 and a second die 110, from a tooth crest to a portion near a bottom land so as to decrease a tooth thickness.
摘要:
A forged gear and a method of manufacture thereof. The forged gear comprises a bevel gear with a plurality of teeth, each tooth having a tip disposed between two faces and two ends, the two faces extending in a substantially longitudinal direction of the tooth, wherein the tip of each tooth has at least one substantially crowned portion between the two ends along the longitudinal direction. The method of manufacture comprises forging the gear from a blank such that during the forging operation a substantial portion of the length of each forged tooth tip does not contact the die cavity.
摘要:
The present invention provides an advanced geometry for skew and straight bevel gears having a localized and more stable bearing contact produced by forging. The localization of bearing contact is achieved by substitution of flat tooth surfaces with parabolic tooth surfaces. This is accomplished by either modifying line-contact directly or by using a generating parabolic cylinder during generation of the tooth surfaces. The actual contact area is spread over an ellipse centered around an instantaneous theoretical point of contact at the apex of the parabolic tooth surface. This localized bearing contact reduces the shift of the bearing due to assembly and manufacturing errors, thereby providing a more durable and quieter gear. Furthermore, the geometry of the gear enables creation of dies from which the gear may be forged. Transmission errors are modeled using a pre-designed parabolic function that coincides with the parabolic tooth surface design of the present invention.
摘要:
Barrel-shaped pinions and methods for their engagement with racks are provided allowing for a larger margin of inaccuracy between the rack and pinion gear set avoiding the necessity of costly, high-precision manufacturing processes. The generally barrel-shaped pinion has an outer toothed surface extending axially along a portion of the pinion. The toothed outer surface has first and second ends and a middle section. A diameter of the middle section is larger than a diameter of both the first and second ends. Also provided is a dual-pinion rack gear system utilizing a first driven pinion, a second generally barrel-shaped drive pinion and a rack. Teeth of the first driven pinion and teeth of the second drive pinion mesh with teeth of the rack at two separate locations.
摘要:
A curvature of a locus of contact points at a higher torque value is increased such that the torque-dependent characteristic of the working transmission error assumes a minimum value in the vicinity of a working torque value T.sub.1 at the tooth surface position corresponding to the working torque value T.sub.1, in the vicinity of a working torque value T.sub.3 at the tooth surface position corresponding to the working torque value T.sub.3, and in the vicinity of a working torque value T.sub.5 at the tooth surface position corresponding to the working torque value T.sub.5. As a consequence, the change in the working transmission error at the working torque is minimized making it possible to reduce the working transmission error in a wide working torque range.
摘要:
Since the true power density of gearing is a function of the dynamic load, maximization of this critical performance property can be achieved only if both the static component and the dynamic increment of load are minimized. The invention discloses how these two objectives may be achieved in the same gear set. Both static and dynamic tooth stresses are minimized by forming the gears to have an optimum load distribution, a feature realized by using a new type of modification that minimizes the tooth surface relief area. The second requirement, of minimizing the dynamic increment, is accomplished in helical and spiral bevel gearing by proportioning the teeth to have a fully elastic "self-complementary" tooth pair stiffness curve, which gives a mesh stiffness characteristic that remains substantially constant throughout the entire tooth pair engagement angle at all loads and all speeds.
摘要:
A new system of modifications for power train gearing, called "differential crowning," has both advantages and disadvantages over the previous system of modifications based on tip and/or root relief. The advantages of differential crowning are three-fold: (1) it affords substantially constant stiffness, so that it is equally effective at all loads; (2) it is adapted to minimize both first and second harmonic excitations, whereas conventional modifications can mitigate only the first harmonic excitation, and that only at one "design load;" and (3), it is as insensitive to manufacturing inaccuracies as conventional gearing is sensitive to them. Differential crowning, however, has two disadvantages in its previously disclosed forms: (1) it is difficult to optimize; and (2), it is more expensive than conventional modifications unless the production runs are very large. The present invention discloses how these two disadvantages can be eliminated by utilizing articulated crowns of appropriate shapes and proportions.