CUTTING INSERT AND CRANK SHAFT MILLING TOOL
    1.
    发明申请

    公开(公告)号:US20200254535A1

    公开(公告)日:2020-08-13

    申请号:US16647013

    申请日:2018-05-24

    发明人: Stefan KNECHT

    IPC分类号: B23C3/06 B23C5/08 B23C5/20

    摘要: A cutting insert includes a top face and a bottom face parallel to the top face. Four side faces and four corner faces extend between the top and bottom faces. At least one cutting edge is formed at an intersection of the top face and at least one of the corner faces and two of the side faces connected to the corner face. The top face forms a rake surface, while an upper part of the corner face and the two side faces form a relief surface connected to the cutting edge. In order to reduce the cycle time for crank shaft milling, the cutting insert has two diagonally opposed corners including an acute angle between 70° and 85°. At least one of the acute angled corners including the corner face providing a corner cutting edge. A disc milling tool including such cutting inserts is also provided.

    METHOD OF MANUFACTURING A CRANKSHAFT
    2.
    发明申请

    公开(公告)号:US20200108455A1

    公开(公告)日:2020-04-09

    申请号:US16150912

    申请日:2018-10-03

    摘要: A method of manufacturing a crankshaft includes the steps of: (1) forming a crankshaft blank via a first half and a second half; (2) measuring a plurality of surface variations between a predetermined surface in a first region and a corresponding predetermined surface in a second region of the crankshaft blank; (3) calculating centering offset data based on the plurality of surface variations; (4) machining a pair center holes based on the centering offset data; (5) machining a counterweight and a journal relative to the pair of center holes to produce a partially machined crankshaft; (5) milling and grinding the partially machined crankshaft to produce a finished machined crankshaft; and (6) rotating the finished machined crankshaft typically on the outermost main journals in a final balancing machine and then modifying the counterweights to eliminate undesirable vibration generated during the rotation and engine operation.

    Crankshaft undercut fillet
    3.
    发明授权
    Crankshaft undercut fillet 有权
    曲轴底切圆角

    公开(公告)号:US09032839B2

    公开(公告)日:2015-05-19

    申请号:US13927739

    申请日:2013-06-26

    申请人: Caterpillar Inc.

    发明人: James Jay Cress

    摘要: A crankshaft and method for manufacturing the same are disclosed. The crankshaft may comprise a web and a rod journal disposed adjacent to the web. The rod journal includes a fillet disposed proximal to the web. The fillet includes a tapered undercut having a concave shape with a graduated depth. The undercut is defined by a sweep angle and an offset angle.

    摘要翻译: 公开了一种曲轴及其制造方法。 曲轴可以包括与腹板相邻设置的腹板和杆轴颈。 棒状日志包括靠近网状物布置的圆角。 圆角包括具有渐变深度的凹形形状的锥形底切。 底切由扫掠角度和偏移角度定义。

    Blade holder and face mill
    4.
    发明授权
    Blade holder and face mill 失效
    刀架和面铣刀

    公开(公告)号:US08297890B2

    公开(公告)日:2012-10-30

    申请号:US12530215

    申请日:2008-01-22

    IPC分类号: B23C5/20 B23C3/06

    摘要: The invention relates to a cutter support (11) for fastening to a cutter head, comprising a shaft-like pin (11) and a head, having a soldered-in cutter (12) with a minor cutting edge formed by a face (27) and a free surface (28). According to the invention the minor cutting edge has a rounded area (25), the radius of which continuously increases from a minor cutting edge end (25a) at least to the cutting edge center, or to the other minor cutting edge end (25b).

    摘要翻译: 本发明涉及一种用于紧固到刀头的切割器支撑件(11),其包括轴状销(11)和头部,其具有焊接刀具(12),其具有由面(27)形成的副切削刃 )和自由表面(28)。 根据本发明,次切割刃具有圆形区域(25),其圆形区域(25)的半径至少从切割边缘端部(25a)至切削刃中心或另一个次切割刃端部(25b)连续增加, 。

    Method for machining crankshaft, apparatus for machining crankshaft, control apparatus and program
    5.
    发明授权
    Method for machining crankshaft, apparatus for machining crankshaft, control apparatus and program 有权
    曲轴加工方法,曲轴加工装置,控制装置及程序

    公开(公告)号:US08215883B2

    公开(公告)日:2012-07-10

    申请号:US11891563

    申请日:2007-08-10

    申请人: Takeshi Suzuki

    发明人: Takeshi Suzuki

    IPC分类号: B23C3/06 B23Q15/02

    摘要: To increase precision in straightness on a journal thrust surface relative to an outer peripheral surface of a journal in a crankshaft, a control system is provided for controlling movement of a cutter in axial directions by running a control program transferred from an automatic programming apparatus. The automatic programming apparatus corrects machining data on the basis of data for correcting the straightness gained through a comparison between results of a measurement of machining dimensions of the journal thrust surface in the workpiece on which a cutting process has been carried out and target machining dimensions for the journal thrust surface. A control program is prepared on the basis of the corrected machining data after correction of the machining data.

    摘要翻译: 为了提高轴颈推力面相对于曲轴的轴颈的外周面的平直度的精度,提供了控制系统,用于通过运行从自动编程装置传送的控制程序来控制切割器沿轴向的移动。 自动编程装置基于用于校正通过比较在已经进行切割处理的工件中的轴颈推力表面的加工尺寸的测量结果与目标加工尺寸之间的比较而获得的平直度的数据的校正数据 轴颈推力面。 根据加工数据的校正后的校正后的加工数据,准备控制程序。

    Tool coupling
    6.
    发明授权
    Tool coupling 有权
    工具联轴器

    公开(公告)号:US08079789B2

    公开(公告)日:2011-12-20

    申请号:US12445786

    申请日:2007-09-13

    IPC分类号: B23C3/06 B23C5/26 B23C5/12

    摘要: The invention relates to a tool coupling for connecting a tool carrier which can be driven in a rotating manner, in particular a milling tool with a machine spindle or an adapter connected to a spindle, wherein four drivers in a crosswise formation are provided for transmitting torque between the said parts and in the clamping state engage in four recesses. To allow the tool coupling to be easily operated and to be of a simple construction, and also to counteract undesired jamming, it is proposed that the drivers respectively have on the side transmitting the torque a planar face which lies with full surface-area contact against a wall of a groove-shaped recess in the clamping state, that on the opposite side the driver has a smaller positively or frictionally engaging contact with the wall there of the groove-shaped recess and that a quick-acting clamping device is providing for the axial clamping of the tool carrier and the spindle or an adapter.

    摘要翻译: 本发明涉及一种用于连接可以以旋转方式驱动的工具架的工具联接件,特别是具有与主轴连接的机床或适配器的铣刀,其中提供四个交叉形成的驱动器用于传递扭矩 在所述部件之间并且在夹紧状态下接合四个凹部。 为了允许工具联接容易操作并且具有简单的结构,并且还可以抵消不期望的干扰,所以提出的是,驱动器分别在传递扭矩的一侧将平面面与全表面区域接触抵靠 在夹紧状态下的槽形凹部的壁,在相对侧上,驱动器具有与槽形凹部的壁稍小的或与之相互摩擦接合的接触,并且速动夹紧装置为 刀架和主轴或适配器的轴向夹紧。

    PVD COATED TOOL
    7.
    发明申请
    PVD COATED TOOL 有权
    PVD涂层工具

    公开(公告)号:US20110268514A1

    公开(公告)日:2011-11-03

    申请号:US13144111

    申请日:2010-03-22

    CPC分类号: C23C30/005

    摘要: The invention concerns a cutting tool comprising a main body and a multi-layer coating applied thereto. To provide improved cutting tools which have increased resistance to comb cracking, tribochemical wear and cratering caused thereby the main body comprises a hard metal which includes 5 to 8% by weight of Co, 0 to 2% by weight of TaC, 0 to 1% by weight of NbC and 89 to 95% by weight of WC with a mean grain size of 1 to 5 μm, and the coating has a first layer of TiAlN having a layer thickness of 1 to 5 μm, and a second layer of aluminium oxide having a layer thickness of 1 to 4 μm, wherein the coating further additionally includes on the second layer of aluminium oxide n alternately mutually superposedly applied layers of TiAlN and layers of aluminium oxide respectively having a layer thickness of 0.1 to 0.5 μm, wherein n relates to each individual layer and is an even number of 0 to 10, and wherein the total layer thickness of the coating is 2 to 16 μm and the coating is produced in the PVD process.

    摘要翻译: 本发明涉及一种切削工具,其包括主体和施加到其上的多层涂层。 为了提供具有增加的抗梳状开裂性能的改进的切削工具,由此主体引起的摩擦化学磨损和凹坑由包含5至8重量%的Co,0至2重量%的TaC,0至1重量% 的NbC和89〜95重量%的WC,平均粒径为1〜5μm,涂层具有层厚度为1〜5μm的第1 TiAlN层,第2层的氧化铝 具有1至4μm的层厚度,其中所述涂层还另外包括在所述第二层氧化铝上n交替相互叠加的TiAlN层和分别具有0.1至0.5μm的层厚度的氧化铝层,其中n相关 并且是0至10的偶数,并且其中涂层的总层厚度为2至16μm,并且在PVD工艺中制备涂层。

    Crankshaft Milling Cutter
    8.
    发明申请
    Crankshaft Milling Cutter 审中-公开
    曲轴铣刀

    公开(公告)号:US20100047031A1

    公开(公告)日:2010-02-25

    申请号:US12309587

    申请日:2007-07-18

    申请人: Berthold Schaupp

    发明人: Berthold Schaupp

    IPC分类号: B23C3/06

    摘要: The present invention concerns a method of machining bearing journals, with a first step for rough machining and with a second step for fine machining, wherein in the first step the journal is roughed with a crankshaft milling cutter and in the second step the journal is smoothed with a crankshaft milling cutter. To provide a method as well as a milling cutter and an indexable cutting plate for that milling cutter, which make it possible to machine crankshaft journals more quickly, less expensively and at least with the same quality as in the state of the art, it is proposed according to the invention that the fine machining method exclusively comprises the second step which concludes the dimension-changing machining of the bearing journals.

    摘要翻译: 本发明涉及一种加工轴承轴颈的方法,具有用于粗加工的第一步骤和用于精加工的第二步骤,其中在第一步骤中,轴颈用曲轴铣刀粗糙化,并且在第二步骤中使轴颈平滑 用曲轴铣刀。 为了提供一种方法以及铣刀和用于该铣刀的可转位切割板,这使得可以更快速地,更低成本地和至少与现有技术中的质量相同的质量来加工曲轴轴颈。 根据本发明提出,精加工方法仅包括结束轴承型号的尺寸变化加工的第二步骤。

    Method for machining crankshaft, apparatus for machining crankshaft, control apparatus and program
    9.
    发明申请
    Method for machining crankshaft, apparatus for machining crankshaft, control apparatus and program 有权
    曲轴加工方法,曲轴加工装置,控制装置及程序

    公开(公告)号:US20080050192A1

    公开(公告)日:2008-02-28

    申请号:US11891563

    申请日:2007-08-10

    申请人: Takeshi Suzuki

    发明人: Takeshi Suzuki

    IPC分类号: B23Q15/04 B23C3/06

    摘要: An object is to increase precision in straightness on a journal thrust surface relative to the outer peripheral surface of the journal in a crankshaft, and in the control system for controlling the movement of a cutter in axial directions by running a control program transferred from an automatic programming apparatus, the automatic programming apparatus is provided with a machining data correcting means for correcting machining data on the basis of the data for correcting the straightness gained through comparison between the results of measurement of the machining dimensions of the journal thrust surface in the workpiece on which a cutting process has been carried out in advance and the target machining dimensions for the journal thrust surface; and a program preparing means for preparing a control program on the basis of the corrected machining data after correction of the machining data using this machining data correcting means.

    摘要翻译: 目的是提高轴颈推力面相对于曲轴的轴颈的外周面的平直度的精度,以及用于通过运行从自动变速箱传送的控制程序来控制切割器在轴向方向上的移动的控制系统 自动编程装置设置有加工数据校正装置,用于基于用于校正通过工件上的轴颈推力表面的加工尺寸的测量结果之间的比较来校正直线度的数据来校正加工数据 预先进行了切削加工,对于轴颈推力面进行加工的目标加工尺寸; 以及程序准备装置,用于根据使用该加工数据校正装置校正加工数据之后的校正后的加工数据来准备控制程序。

    Method of machining crankshaft
    10.
    发明授权
    Method of machining crankshaft 有权
    曲轴加工方法

    公开(公告)号:US6161991A

    公开(公告)日:2000-12-19

    申请号:US202469

    申请日:1998-12-14

    IPC分类号: B23C3/06 B23Q1/76

    摘要: A method of machining a crankshaft from a workpiece whereby all of pin and journal portions of the workpiece are milled and thereby machined with a single crankshaft miller unit. The method comprises: establishing a phase position of the workpiece (3) with a phase positioning jaw (4c) that is provided in one of the chucks (4); clamping the workpiece (3) at its opposed ends with both the chucks (4); milling with a cutter (5e), thereby machining journal and pin portions of the workpiece (3) in succession; after all of the journal and pin portions are milled in the workpiece (3) except a first journal portion (J1) that is located at a position where the phase positioning jaw (4c) and the cutter (5e) may interfere with each other, unclamping the one chuck (4) provided with the phase positioning jaw (4c) and retracting that one chuck (4) to a position at which the jaw (4c) and the cutter (5e) may no longer interfere with each other; clamping again the workpiece (3) at its opposed ends with both the chucks (4); and thereafter milling and thereby machining the first journal portion (J1) with the cutter (5e).

    摘要翻译: PCT No.PCT / JP97 / 03033 Sec。 371 1998年12月14日第 102(e)日期1998年12月14日PCT 1997年8月29日PCT PCT。 公开号WO98 / 08642 日期1998年3月5日一种从工件加工曲​​轴的方法,其中工件的销和轴颈部分被铣削,从而用单个曲轴铣刀单元进行加工。 该方法包括:用设置在其中一个卡盘(4)中的相位定位爪(4c)来建立工件(3)的相位位置; 在两个卡盘(4)的相对端夹紧工件(3); 用切割器(5e)铣削,从而连续加工工件(3)的轴颈和销部分; 在除了相位定位爪(4c)和切割器(5e)可能相互干扰的位置之外的第一轴颈部分(J1)之外,在工件(3)上铣削所有轴颈和销部分之后, 松开设置有相位定位爪(4c)的一个卡盘(4),并将一个卡盘(4)缩回到夹爪(4c)和切割器(5e)可能不再相互干扰的位置; 在两个卡盘(4)的相对端处再次夹紧工件(3); 然后铣削并由此用刀具(5e)加工第一轴颈部分(J1)。