摘要:
A cutting insert includes a top face and a bottom face parallel to the top face. Four side faces and four corner faces extend between the top and bottom faces. At least one cutting edge is formed at an intersection of the top face and at least one of the corner faces and two of the side faces connected to the corner face. The top face forms a rake surface, while an upper part of the corner face and the two side faces form a relief surface connected to the cutting edge. In order to reduce the cycle time for crank shaft milling, the cutting insert has two diagonally opposed corners including an acute angle between 70° and 85°. At least one of the acute angled corners including the corner face providing a corner cutting edge. A disc milling tool including such cutting inserts is also provided.
摘要:
A method of manufacturing a crankshaft includes the steps of: (1) forming a crankshaft blank via a first half and a second half; (2) measuring a plurality of surface variations between a predetermined surface in a first region and a corresponding predetermined surface in a second region of the crankshaft blank; (3) calculating centering offset data based on the plurality of surface variations; (4) machining a pair center holes based on the centering offset data; (5) machining a counterweight and a journal relative to the pair of center holes to produce a partially machined crankshaft; (5) milling and grinding the partially machined crankshaft to produce a finished machined crankshaft; and (6) rotating the finished machined crankshaft typically on the outermost main journals in a final balancing machine and then modifying the counterweights to eliminate undesirable vibration generated during the rotation and engine operation.
摘要:
A crankshaft and method for manufacturing the same are disclosed. The crankshaft may comprise a web and a rod journal disposed adjacent to the web. The rod journal includes a fillet disposed proximal to the web. The fillet includes a tapered undercut having a concave shape with a graduated depth. The undercut is defined by a sweep angle and an offset angle.
摘要:
The invention relates to a cutter support (11) for fastening to a cutter head, comprising a shaft-like pin (11) and a head, having a soldered-in cutter (12) with a minor cutting edge formed by a face (27) and a free surface (28). According to the invention the minor cutting edge has a rounded area (25), the radius of which continuously increases from a minor cutting edge end (25a) at least to the cutting edge center, or to the other minor cutting edge end (25b).
摘要:
To increase precision in straightness on a journal thrust surface relative to an outer peripheral surface of a journal in a crankshaft, a control system is provided for controlling movement of a cutter in axial directions by running a control program transferred from an automatic programming apparatus. The automatic programming apparatus corrects machining data on the basis of data for correcting the straightness gained through a comparison between results of a measurement of machining dimensions of the journal thrust surface in the workpiece on which a cutting process has been carried out and target machining dimensions for the journal thrust surface. A control program is prepared on the basis of the corrected machining data after correction of the machining data.
摘要:
The invention relates to a tool coupling for connecting a tool carrier which can be driven in a rotating manner, in particular a milling tool with a machine spindle or an adapter connected to a spindle, wherein four drivers in a crosswise formation are provided for transmitting torque between the said parts and in the clamping state engage in four recesses. To allow the tool coupling to be easily operated and to be of a simple construction, and also to counteract undesired jamming, it is proposed that the drivers respectively have on the side transmitting the torque a planar face which lies with full surface-area contact against a wall of a groove-shaped recess in the clamping state, that on the opposite side the driver has a smaller positively or frictionally engaging contact with the wall there of the groove-shaped recess and that a quick-acting clamping device is providing for the axial clamping of the tool carrier and the spindle or an adapter.
摘要:
The invention concerns a cutting tool comprising a main body and a multi-layer coating applied thereto. To provide improved cutting tools which have increased resistance to comb cracking, tribochemical wear and cratering caused thereby the main body comprises a hard metal which includes 5 to 8% by weight of Co, 0 to 2% by weight of TaC, 0 to 1% by weight of NbC and 89 to 95% by weight of WC with a mean grain size of 1 to 5 μm, and the coating has a first layer of TiAlN having a layer thickness of 1 to 5 μm, and a second layer of aluminium oxide having a layer thickness of 1 to 4 μm, wherein the coating further additionally includes on the second layer of aluminium oxide n alternately mutually superposedly applied layers of TiAlN and layers of aluminium oxide respectively having a layer thickness of 0.1 to 0.5 μm, wherein n relates to each individual layer and is an even number of 0 to 10, and wherein the total layer thickness of the coating is 2 to 16 μm and the coating is produced in the PVD process.
摘要:
The present invention concerns a method of machining bearing journals, with a first step for rough machining and with a second step for fine machining, wherein in the first step the journal is roughed with a crankshaft milling cutter and in the second step the journal is smoothed with a crankshaft milling cutter. To provide a method as well as a milling cutter and an indexable cutting plate for that milling cutter, which make it possible to machine crankshaft journals more quickly, less expensively and at least with the same quality as in the state of the art, it is proposed according to the invention that the fine machining method exclusively comprises the second step which concludes the dimension-changing machining of the bearing journals.
摘要:
An object is to increase precision in straightness on a journal thrust surface relative to the outer peripheral surface of the journal in a crankshaft, and in the control system for controlling the movement of a cutter in axial directions by running a control program transferred from an automatic programming apparatus, the automatic programming apparatus is provided with a machining data correcting means for correcting machining data on the basis of the data for correcting the straightness gained through comparison between the results of measurement of the machining dimensions of the journal thrust surface in the workpiece on which a cutting process has been carried out in advance and the target machining dimensions for the journal thrust surface; and a program preparing means for preparing a control program on the basis of the corrected machining data after correction of the machining data using this machining data correcting means.
摘要:
A method of machining a crankshaft from a workpiece whereby all of pin and journal portions of the workpiece are milled and thereby machined with a single crankshaft miller unit. The method comprises: establishing a phase position of the workpiece (3) with a phase positioning jaw (4c) that is provided in one of the chucks (4); clamping the workpiece (3) at its opposed ends with both the chucks (4); milling with a cutter (5e), thereby machining journal and pin portions of the workpiece (3) in succession; after all of the journal and pin portions are milled in the workpiece (3) except a first journal portion (J1) that is located at a position where the phase positioning jaw (4c) and the cutter (5e) may interfere with each other, unclamping the one chuck (4) provided with the phase positioning jaw (4c) and retracting that one chuck (4) to a position at which the jaw (4c) and the cutter (5e) may no longer interfere with each other; clamping again the workpiece (3) at its opposed ends with both the chucks (4); and thereafter milling and thereby machining the first journal portion (J1) with the cutter (5e).