Abstract:
A method for treating materials with plasma-inducing high-energy radiation, especially laser radiation, where an area of vapor capillaries (13) of a work piece (10) is observed with a depth definition detecting device over the entire thickness of the work piece and time-dependent measurement of plasma radiation intensity is carried out. In order to accurately monitor the quality of material treatment, the method is implemented in such a way that the momentary plasma intensities are measured at no less than two measurement points which are parallel to an axis (11) of inducing radiation (12). Predetermined capillary parameters are assigned to the measured plasma intensities and control of the material treatment is conducted depending on the capillary geometric parameters.
Abstract:
A method for materials processing by means of plasma-inducing high-energy radiation, especially laser radiation, in which the instantaneous intensity of the plasma radiation is measured at plural locations of a vapor capillary. So that the method can also be performed with perfect welding results on workpieces of very small thickness, shapes of two spaced-apart peak intensity regions, or of another type of electromagnetic radiation emitted from the vapor capillary, and of a minimum region that can be formed between these two regions of extreme values are detected metrologically, the so detected shapes of the regions of extreme values are compared with predetermined region shapes, and control of the materials processing operation takes place as a function of deviations of the detected shapes from the predetermined region shapes.
Abstract:
A method for safeguarding regions of an airfoil adjacent to a work area from collateral damage as a result of laser operations. The method utilizes apparatus that includes a sensor assembly. The sensor assembly is fixedly attached to the laser nozzle assembly and moves with the laser nozzle assembly. The laser operations are controlled by a preprogrammed CNC controller. A fixture is used to position the workpiece in relationship to the nozzle on a laser table, the table movable in response to instructions from the controller. A beam stop material is placed over the regions of the airfoil adjacent to the work area to prevent back wall burn or to absorb reflected laser beam energy and to protect the region from other collateral damage such as stray material. The beam stop material is held in place on the workpiece and the workpiece is held in position on the fixture by elastomeric bands. On activation of the CNC program to perform the sequence of operations to accomplish preselected tasks, the laser nozzle performs as one of the operations in the sequence of operations an initial movement. The initial movement of the laser nozzle also causes movement of the sensor assembly. The sensor assembly detects the presence or absence of the elastomeric straps during the initial movement. If the elastomeric straps are detected, a signal is generated and sent to the controller, which then executes the remaining operations in the sequence of operations. If no signal is received by the controller, then the controller does not permit the sequence of operations to continue.
Abstract:
A device for machining a material with ultrashort laser pulses is described. This device comprises: (a) a device (1) for generating a sequence of first laser pulses, where the first laser pulses each have a duration of less than 300 picoseconds and the repetition rate for the first laser pulses is in the range between 100 kHz and 1 GHz, (b) a converter (2) for converting a first set of the sequence of first laser pulses into a sequence of second laser pulses for application to and for machining of the material, where the second laser pulses each have a duration of less than 300 picoseconds and the repetition rate for the second laser pulses is in the range between 1 Hz and 1 MHz, as well as (c) a testing device (3, 5, 6, 7, 15) that is equipped to apply first laser pulses, which do not belong to the first set, to the material, to detect specific results of this application and to provide these detected results as information.
Abstract:
A device and process for sintering a powder with a laser beam, and in particular, a rapid prototyping process involving selective laser sintering (SLS), with reduction in non-homogeneities, i.e., grooves or hollows due to complete melting of powder or poor material characteristics due to insufficient melting of powder. The problem is solved by a process and a device for homogenization of the temperature distribution in the part during its manufacture. For this, the temperature of the sinter powder is detected in the sinter point and the power of the laser is controlled depending upon the detected temperature. Geometric changes of the moveable detection area, as well as the changes in the chromatic adjustment, and beam correcting errors, all of which occur depending upon the position of the detection area on the upper surface of the powder bed, are taken into consideration. Thereby a more realistic determination of the temperature values is made possible from the measured temperature values.
Abstract:
A system for laser marking a gemstone (10) is provided. A pulsed laser (20) generates a laser pulse (40) which is then directed towards a focusing element (60) through optical means (30). Lens (60) focuses the laser pulse into focused pulse (70). The focused pulse (70) is projected onto a surface of gemstone (80) which is mounted in fixture (90). A computer control system (110) allows a user to input and control a predetermined path of displacement between the gemstone (80) and the focused laser pulse (70).
Abstract:
A method is provided for aligning a workpiece in a laser drilling system. The method includes: providing a workpiece having at least two substantially planar and parallel surfaces, including a first planar surface in which ablations are formed therein by the laser drilling system; propagating an alignment beam of light towards a second planar surface of the workpiece, the alignment beam being incident on and reflected by the second planar surface, thereby forming a reflected beam of light; measuring a reflection angle of the reflected beam; and determining alignment information for the workpiece based on the measured reflection angle of the reflected beam. The method may further include adjusting alignment of the workpiece based on the alignment information.
Abstract:
The invention concerns a method which can be carried out with a sensor device, for monitoring a laser machining operation to be performed on a work piece (12), in which for quality assurance with a local-resolution receiver assembly (10, 11, 14) a given field of observation (13) is selected in the region of the interaction zone between laser beam (25) and work piece (12), in which radiation coming from the selected field of observation (13) is detected with a radiation-sensitive receiver (10) which delivers an electrical signal corresponding to the detected radiation, in which the electrical signal is filtered in a signal processing circuit (16) in order to detect rapid and/or short, fault-related changes in intensity of the detected radiation, and in which the filtered electrical signal for the detection of faults during the laser machining operation.
Abstract:
A method for safeguarding regions of an airfoil adjacent to a work area from collateral damage as a result of laser operations. The method utilizes apparatus that includes a sensor assembly. The sensor assembly is fixedly attached to the laser nozzle assembly and moves with the laser nozzle assembly. The laser operations are controlled by a preprogrammed CNC controller. A fixture is used to position the workpiece in relationship to the nozzle on a laser table, the table movable in response to instructions from the controller. A beam stop material is placed over the regions of the airfoil adjacent to the work area to prevent back wall burn or to absorb reflected laser beam energy and to protect the region from other collateral damage such as stray material. The beam stop material is held in place on the workpiece and the workpiece is held in position on the fixture by elastomeric bands. On activation of the CNC program to perform the sequence of operations to accomplish preselected tasks, the laser nozzle performs as one of the operations in the sequence of operations an initial movement. The initial movement of the laser nozzle also causes movement of the sensor assembly. The sensor assembly detects the presence or absence of the elastomeric straps during the initial movement. If the elastomeric straps are detected, a signal is generated and sent to the controller, which then executes the remaining operations in the sequence of operations. If no signal is received by the controller, then the controller does not permit the sequence of operations to continue.
Abstract:
Both a method and apparatus for regulating the position of a camera in a thermographic control and monitoring arrangement is provided for a system for welding together at least two metal plates along a joint plane. The apparatus includes a welding head that generates a high energy-density welding beam, a camera for thermographically monitoring the welding carried out by the welding beam, a movable frame member for supporting the welding head and camera, a fixed light source disposed in a zone that is accessible by the welding beam generated by the welding head, and an adjustment assembly for regulating the position of the camera with respect to the welding head. In the method, the welding beam is moved into a reference position with respect to a point source of light. Next, the frame member is displaced by a specific distance d corresponding to the distance desired between an impact point I of the welding beam and the field of view of the camera on the plate is being welded. Next, the field of view of the camera is adjusted so that the camera registers signals from the light source. Finally, the camera is locked into position with respect to the frame member. By accurately adjusting the position of the camera with respect to the weld created by the welding head, the resulting thermal plot generated by the camera can be accurately interpreted.