摘要:
A multi-shaft extruder is disclosed with at least two shafts for compounding and/or molding an elastomer staggered with filler, in particular rubber, with at least one softener and/or additives. The extruder comprises the following in succession in the direction of product transport: a feed zone, into which the elastomer and softener and/or additives are metered; a mastication/plasticization zone with at least one kneading element, into which the elastomer with the softener and/or additives is transferred to a flowable, cohesive mixture; a dispersing zone with at least one additional kneading element, in which the filler in the elastomer is comminuted and distributed; and the kneading elements having a comb and the extruder having a casing inner wall and wherein a gap with a gap width Z of about {fraction (1/100)} to about {fraction (1/10)} of the kneading element diameter D is present between the comb of the kneading elements and the casing inner wall of the extruder, wherein the diameter is defined as the maximal diameter of a kneading element from comb to comb.
摘要:
An extrusion molding machine has a main extrusion molding device, and a drive mechanism connected to the main extrusion molding device. The drive mechanism has a motor device, a transmission case, and a drive shaft connected to the motor device. The drive shaft passes through the transmission case. The main extrusion molding device has an upper feed inlet, a lower chamber, and a gear mechanism therein. The gear mechanism has a first pinion, a second pinion engaging with the first pinion, a third pinion engaging with the second pinion, a main gear engaging with the first pinion, a fourth pinion engaging with the main gear, a fifth pinion engaging with the fourth pinion, a sixth pinion engaging with the fifth pinion, and a seventh pinion engaging with the sixth pinion. The main gear encloses the drive shaft.
摘要:
The invention relates to a screw pump comprising an inlet cross-section and an outlet cross-section for conveying free-flowing media, in particular plastic melts and rubber blends. Said pump comprises two screw shafts (20, 21), having a distance (null) between their axes, which are located in a pump housing (3) comprising two partially overlapping housing bores (4, 5) that run through said housing (3) in a longitudinal direction and which can be rotationally driven in an equidirectional manner. A plurality of single-flight screw element groups (1, 2), which closely intermesh, are arranged on said shafts in a rotationally-fixed manner. The invention also relates to a multi-screw extruder comprising a screw pump of this type.
摘要:
The invention relates to a multi-screw extruder for the continuous treatment and/or processing of a bulk material, especially a product in powder, granular or flake form, comprising several shafts (3) which are arranged in a ring shape in a cavity (1) of an extruder housing (2) and which extend parallel to the axial direction (A) of the extruder. The extruder housing (2) is provided with axially parallel, concave segments (5a, 6a) of a circle on the radially inner (5) and radially outer (6) surfaces of the cavity (1). These circle segments act as a guide for the axially parallel shafts (3) with their processing elements (4) on the inside (5) or on the outside (6) of the shaft ring (3 . . . ). The inventive improvement lies in the radial extension of the axial partial area of the cavity (1) containing the shafts (3), which is located in the area of the feed opening (9), this radial extension (10b) extending along part of the shaft ring (3, . . . ) in the peripheral direction (U) of the same.
摘要:
The invention relates to an extruder in particular for processing polymer melts, with an extrusion space (4) which is arranged in an extruder barrel and through which at least one extruder screw shank (2) extends in such a way that it can be rotated by a motor, said screw shank having on it at least one section (5) which is in the form of a cylinder casing, the extrusion space (4) having at least one barrel section (1) which surrounds in an essentially equidistant manner the at least one extruder screw shank (2) in the area of the at least one region (5) in the form of a cylinder casing to form an encircling gap (17) as a restricted flow zone (blister 15), in particular to set the pressure of the melt. In this arrangement, the clearance of the encircling gap (17) at the restricted flow zone is able to be changed in a specifically selective manner by externally adjustable force, with elastic deformation of the inside surface of the extrusion space (4) and/or of the surface of the screw shank (2), by a hydraulic pressure chamber (18) being provided in the region of the restricted flow zone in the wall of the barrel section (1) and/or in the least one screw shank (2), which pressure chamber has on the side facing the extrusion space (4) a considerably smaller wall thickness (membrane wall 19) in comparison with the wall thickness of the extrusion space (4), and by a hydraulic pressure unit being provided, supplying the force for the surface deformation.
摘要:
An apparatus for homogenizing and/or dispersing at least one viscous substance and at least one solid and/or at least one other substance of different viscosity has in a space (3) in the housing (1) axis-parallel rotatable shafts (4) disposed along a circle with equal central-angle distance and provided with tightly intermeshing screw elements (6). The shafts (4) in the area outside the openings (9, 11, 12) in the housing (1) are provided with screw elements (6) having a pitch (S) of at most three quarters of the outside screw diameter (D) over a length (LnullL1nullL2nullL3) corresponding to at least ten times the outside diameter (D) of the screw elements (6).
摘要:
A method of making polymeric particulates wherein polymeric scrap material, virgin polymeric material and mixtures thereof are supplied to intermeshing extruder screws which are rotated to transport the polymeric material along their length and subject the polymeric material to solid state shear pulverization and in-situ polymer compatibilization, if two or more incompatible polymers are present. Uniform pulverized particulates are produced without addition of a compatibilizing agent. The pulverized particulates are directly melt processable (as powder feedstock) and surprisingly yield a substantially homogeneous light color product.
摘要:
A continuous kneading apparatus and method are provided wherein discharge ports are provided at a plurality of positions of the barrel to discharge a kneaded product, and one of the plurality of the discharge ports is selected according to a desired kneading condition so as to discharge the kneaded product from only the selected discharge port. Another continuous kneading apparatus and method are provided wherein a plurality of charging ports are provided at a plurality of positions of the barrel to supply a material to be kneaded into the chamber, and one of the plurality of charging ports is selected according to a desired kneading condition. The kneading apparatuses and methods permit adjustment and control of a viscosity and a dispersion degree of a compounding agent over a wide range, and continuous kneading to achieve significant rationalization of a process for producing a kneaded product.
摘要:
An improved twin screw extruder device (14) is provided which is capable of producing a wide variety of high quality extrudates having greatly varying final properties, without the need for extensive machine modifications. The extruder (14) includes a barrel (16) together with a co-rotating twin screw assembly (22). The assembly (22) is made up of a pair of screws (50, 52) having central, tapered shafts (54, 56) equipped with outwardly extending helical flighting (58, 60); the screws (50, 52) are non-parallel and are positioned so that the flighting (58, 60) thereof is intercalated along the length of the screws (50, 52). The flighting is of specialized configuration and tapers along the length of the screws (50, 52) preferably at an angle of taper different than that of the shafts (54, 56); moreover, the width of the outer flighting surfaces (70, 72) increases along the length of the shafts (54, 56). This screw geometry defines a series of alternating upper and lower close-clearance high-pressure nip areas (78) defined by the flighting (58, 60) which serves to propel an extrudable mixture forwardly towards the outlet end (20) of the barrel (16). However, passageways (80) and kneading zones (82) are also defined between the screws (50, 52), which assures full mixing, shearing and cooking of the material. The extruder device (14) is capable of producing high density sinking aquatic feeds as well as expanded, low density products merely by changing the rotational speed of the screws (50, 52) together with appropriate temperature control. In another embodiment, a fluid extraction extruder (138) is provided having a specialized extruder head (140) including an outer shell (144) and an inner, elongated, slotted sleeve (152).
摘要:
A tip for an extruder screw includes a body having a first end for attachment to a screw, a second end, and an outer surface. A wiper extends outwardly from an outer surface of the body. In one embodiment, the wiper is a substantially helical conveying flight. In another embodiment the tip includes at least two substantially helical conveying flights on the outer surface of the body.