摘要:
A helical gear is disclosed that is formed by an injection molding process in which the mold cavity is formed of mirror finished hardened stainless steel. The helical gear is disclosed in a gear box that entirely encase the gears, and may be integral with the housing of the toy. Furthermore, an “L” axle for gears is disclosed that provides a straight shaft portion that extends through the axle bearing aligned with the centerline of the gear and a bent portion that is seated in a slot recess in the wall of the gear box.
摘要:
A method of injection molding a part having two undercut regions using a two-part mold. A combined pin-in-a-sleeve extends into the cavity in each of the mold parts in order to form a bore in a part to be molded in that cavity. Each pin provides a portion shaped to form an undercut region in the bore. The pins abut each other. After an injection molded part is made, the mold opens a limited and discrete distance to allow the molded part to be released from the hold of the mold cavity. Then, the mold opens fully for the continuation of a multi-step operation to pull the pins out of the undercut regions.
摘要:
A molded sweep elbow tube connector includes a molded tube connector member comprising a first linear tube end portion, a second linear tube end portion, and a curved sweep tube portion defined by a relatively large sweep radius and joining the two end portions to form an integral one-piece molded part. The tube connector member forms an interior passageway for carrying a flow of fluid, characterized by a sweep bend between the two end portions, permitting fluid laminar flow through the tube connector. The tube connector member has a thick wall thickness over at least a portion of the curved sweep tube portion and a thin wall thickness over the first linear tube end. The thin wall thickness facilitates the removal of a curved core pin from the part through a linear tube end portion after injection molding, since the plastic material will flex enough to permit the pin to be stripped without damaging the part. The tube connector has a first connector structure at the first tube end portion, and a second connector structure at the second tube end portion. Exemplary connector structures include male and female flare connectors, and male pipe thread connectors.
摘要:
This invention provides a compact, flat axial fan which is not limited by the shape of an incorporated rotor magnet and ensures a sufficiently large air flow and wind pressure, wherein the slide (under) piece of a mold that forms the under-molding portions of the vanes of the impeller of the axial fan is pulled out while being twisted (while performing a helical motion) in the direction of central axis of the base portion of the impeller, so that the mold can be formed simple to realize a multi-cavity mold, and the vanes can be formed into an ideal form by setting vane angles depending on different rotating peripheral velocities of the vanes, so that air can be supplied form the under-molding portions of the vanes to the vanes on the outer circumferential side during rotation of the impeller, a method of manufacturing an impeller for the axial fan, and a mold for manufacturing the impeller of the axial fan. For this purpose, in an axial fan comprising an impeller integrally formed, by resin molding, with a plurality of vanes extending from a bottomed cylindrical body to which a rotary axial support shaft body is formed at a center of rotation, each of the vanes is integrally formed by resin molding with a main vane extending from an outer circumferential surface of the bottomed cylindrical body at a predetermined tilt angle.
摘要:
In a method of injection molding an elongated article, such as a cable tie, having a head and a strap terminating in a tip, (a) the article is formed by injecting molten plastic material, such as nylon, into a mold cavity defined between a first mold part and a second mold part, wherein the first mold part includes a head region defining a portion of the head of the elongated article, the second mold part includes a tip region defining a portion of the tip of the elongated article, and the portion of the mold cavity defined by the second mold part defines a series of pointed teeth on one side of the strap; (b) the first mold part is separated from the second mold part while retaining the portion of the head of the elongated article in the head region of the first mold part and the portion of the tip of the elongated article in the tip region of the second mold part, thereby separating the head from the second mold part, the tip from the first mold part, and a major portion of the strap of the elongated article from both the first and second mold parts; and (c) the first mold part is further separated from the second mold part while retaining said portion of the head of the elongated article in the head region of the first mold part to thereby remove the portion of the tip of the elongated article from the second mold part.
摘要:
Provided with a rod (1) meant to be attached to the ejector plate (9) which extends in a flat and elastically deformable neck (2) which ends in a small header (3) provided with a material recess (4) which is adapted in shape and size to the negative (5) to be obtained, said header (3) having a basically rectangular prismatic shape, that is with faces which are parallel by pairs, in order to simplify its machining, while the diagonal length of its section is equal to or smaller than the diameter of the rod (1), allowing its assembly from the outside of the body (7) of the mold. In order to attach the rod (1) to the ejector plate (9) said rod is provided with an externally threaded segment (10) on which moves a screw (11) which allows a precision adjustment of the axial position of said rod (1), which rod in turn is immobilized in an angular sense as it has a flat facet in correspondence with one of its generator lines, on which acts a key (14). A bushing (15) mounted on the body (7) of the mold provides the guide (8) for header (3), which can slide smoothly and with a perfect adjustment.
摘要:
In a rear holder-attached connector (1), a relatively-thick protective rib (10) with a width (B) projects outwardly from opposite sides of a housing (2), and is disposed between upper and lower terminal receiving chambers (3). This width (B) is larger than a width of rear holders (20a, 20b), and this rib (10) protects the rear holders (20a, 20b) so that these rear holders, provisionally retained on the housing (2) within a metal-mold assembly, will not be discharged from the metal-mold assembly to drop, and will not be disengaged from the housing even upon contact with another housing. The provision of the protective rib (10) also serves to provide a good flow of a resin poured from the rear side of the housing (2) during the molding operation, and therefore thin partition walls, forming the terminal receiving chambers (3), can be positively molded, thereby enhancing the yield of the molded housings.
摘要:
An undercut release component having an end configured for molding a part having an undercut is disclosed wherein the configured end disengages from the molded undercut by traveling in a 3-axis path. A process for providing undercut release in a mold is also disclosed.
摘要:
The invention relates to a worm wheel for use in a reduction gear, for example, and to a machine and a method for forming the same. The worm wheel includes a tooth having a tooth crest. At least the teeth are formed by injection molding a synthetic resin. The tooth crest includes a trace formed along a parting line as a result of the injection molding process. The trace does not exist on a surface of action of the tooth. The invention is suitable for applications demanding high contact gear accuracies.
摘要:
An unscrewing mechanism for forming threaded components includes at least one rotatable elongate mold core having a threaded portion at one end for molding a threaded component, a stripper plate that is separable from a stationary plate and underlying a cavity plate in which is integrated a mating mold cavity, and a drive gear with a jack screw at one end and with gear teeth that mesh with mating gear teeth on the mold core for rotating the mold core such that a movement of the stripper plate away from the stationary plate for ejecting a formed threaded component is at the same rate as the unscrewing of the mold core. The jack screw is threaded such that a riser component pushes the stripper plate at the same rate that the mold core is unscrewing.