Abstract:
A system for determining process parameters for the ladle refinement of steel includes a computer executing a number of software algorithms for determining one or more process parameters for various steel refinement process steps. In one embodiment, for example, the computer is configured to determine the total amount of flux additions to achieve a desired sulfur percentage as part of a steel desulfurization process. In another embodiment, the computer is configured to determine the total quantity of oxygen to be injected into the steel as part of a steel reoxidation process. In still another embodiment, the computer is configured to determine a melting temperature of inclusions within the refined steel, and to determine whether this melting temperature is within an acceptable range to successfully process the steel in a continuous steel strip casting apparatus/process, or whether the steel must be reworked to achieve an acceptable inclusion melting temperature.
Abstract:
A method for making killed steel that permits use of high-carbon manganese without increasing the carbon content of the steel to an unacceptable level. During tapping from the furnace into the ladle, a carbon-containing manganese, and advantageously a high-carbon manganese, is first added to the molten steel, followed thereafter by addition of a strong deoxidizer. The carbon-containing manganese addition reduces the free oxygen content in the molten steel such that less of a strong deoxidizer is subsequently needed to achieve the remainder of the desired oxygen reduction.
Abstract:
The present invention is directed to an oxygen lance crane assembly that includes a measuring device positioned to take measurements to a target area within a BOF vessel. The measuring device includes an optical head for receiving and directing an energy beam to the target area within an associated metallurgical vessel, and for receiving and directing a reflected energy beam to a processor that converts the reflected energy beam into a distance measurement. A drive means, provided within a housing fastened to the lance crane assembly, is attached to the optical head so that when the drive means is operated the optical head is either extended through an opening in the housing to a remote measuring position at a line of sight to the target area within the metallurgical vessel, or retracted back through the opening to a stored position within the housing. The drive is also attached to a cover that is removed from the opening when the optical head is extended and placed over the opening when the optical head is retracted. An air purge is injected into the interior of the housing to cool the housing space and maintain a positive pressure within the housing.
Abstract:
The present invention relates to a high energy-saving process for preheating and final reduction of directly reduced iron (DRI) to be conveyed to a melting process, by using melting furnace off-gas, which is characterized by a high temperature and a high CO-content.
Abstract:
A coherent jet lance and operating method wherein the need for a lance extension is eliminated using two rings of ports to deliver respectively fuel and oxidant flame envelope gases around the primary gas jets to maintain the gas jets coherent wherein the ports of the two rings are aligned on the lance face.
Abstract:
An apparatus and method for adjusting the parameters of a reducing gas stream prior to introduction into a direct reduction furnace, such parameters including temperature of the gas stream, and amount of hydrocarbon, carbon monoxide, and hydrogen contained in the reducing gas. The apparatus is placed in-line with the reducing gas recycle loop of a direct reduction furnace, which has an enrichment section which introduces hydrocarbon components to the main stream, and an oxygen/fuel injection system, located downstream from the enrichment section, which injects a shrouded stream of oxygen and hydrocarbon gas into the reducing gas stream. Temperature, carbon monoxide content, and hydrogen content of the reducing gas are adjusted by controlling the flow of oxygen and the ratio of hydrocarbon to oxygen injected in the oxygen/fuel injection system. Hydrocarbon content of the reducing gas is adjusted primarily by controlling the flow rate of the enrichment section.
Abstract:
An improved method and apparatus for increasing the productivity of a direct reduction process in which iron oxide is reduced to metallized iron by contact with hot reducing gas; comprising the steps of: a) providing a first hot reducing gas consisting essentially of CO and H2; b) providing additional reducing gas by reaction of a gaseous or liquid hydrocarbon fuel with oxygen; c) mixing the first hot reducing gas with the additional reducing gas to form a reducing gas mixture; d) enriching the reducing gas mixture by the addition of a gaseous or liquid hydrocarbon; e) injecting oxygen or oxygen-enriched air into the enriched mixture; and f) introducing the enriched mixture into an associated direct reduction furnace as reducing gas.
Abstract:
The present invention: solves the problems of hitherto disclosed technologies, such as insufficient suppression of the oxidation loss of nullCrnull and the excessive erosion of refractories, in the decarburization-refining of chromium-contained molten steel under a normal or reduced pressure; and is characterized by: determining, in sequence; a molten steel temperature during the refining through actual measurement or computation from a molten steel temperature before the refining and refining conditions; nullCnull and nullCrnull concentrations during the refining through actual measurement or computation from molten steel components before the refining and refining conditions; a CO partial pressure PCO in an atmosphere during the refining from the total pressure P of the atmosphere, an oxygen gas supply rate and an inert gas supply rate; a Hilty's equilibrium temperature TH from said nullCnull and nullCrnull concentrations and PCO; the difference nullT between said molten steel temperature during the refining and said Hilty's equilibrium temperature TH: and controlling the refining conditions so that said nullT is equal to a prescribed value or higher.
Abstract:
Fume dust is prevented when molten metal is poured into a vessel, and water or water mist is sprayed into the vessel or onto the molten metal, creating a reduced level of oxygen concentration of about 12% by volume, preferably about 8% by volume, inside the vessel or at the molten metal surface.
Abstract:
An apparatus for treating, in particular purifying or degassing, molten metal (40), comprising a component (10) exposable to molten metal to be treated and means (13) for imparting a rotary motion to the molten metal (40) about a substantially vertical axis. The apparatus is so arranged that during use at least part of a wear-exposed surface of the component (10) is temporarily or permanently in contact with molten metal (40), the contacting molten metal being in motion relative to the wear-exposed surface. The wear-exposed surface is coated with a slurry-applied protective coating (18A,18B) of refractory material in a heat stable binder, in particular an inorganic colloidal and/or polymeric binder, protecting the wear-exposed surface against erosion, oxidation and corrosion.