摘要:
A stator for use in a two rotor single stator type electric motor comprises a stator core including a plurality of stator teeth that are circumferentially arranged around a common axis leaving a plurality of identical spaces each being defined between adjacent two of the stator teeth. Each stator tooth includes a plurality of flat magnetic steel plates that are aligned along the common axis. A plurality of coils are put around the stator teeth respectively. Bolts extend through identical spaces of the stator core for combining the flat magnetic steel plates to have a fixed structure of the stator core. A molded plastic fills the identical spaces of the stator core. A plurality of elongate plate bars extend in the identical spaces through the molded plastic respectively. Each elongate plate bar extends in parallel with the common axis and is constructed of a magnetic material that has an electric resistance higher than the bolts.
摘要:
Encapsulation of a permanent magnet rotor is achieved by applying a glass roving material to spaces in the rotor structure, applying a veil cloth around the outer surface of the rotor, mounting a vacuum bag with vacuum ports around the outer surface of the rotor, removing vent plugs from the end walls of the rotor and screws from an inner ring of the rotor and replacing them with vacuum ports and applying a vacuum to the vacuum ports. After air has been removed from the rotor, an encapsulating resin is applied to some of the ports to introduce resin into the interior of the rotor. After curing of the resin the vacuum bag is removed and the outer surface of the rotor is machined to the desired outer dimension of the rotor.
摘要:
A magneto-generator, a method of manufacturing the same and a resin molding die for manufacturing the same. In the magneto-generator, a guard ring is omitted with the performance of the magneto-generator being enhanced. The magneto-generator is manufactured by making use of a resin molding die (21) having an outer peripheral surface (21d) to be positioned in opposition to an inner peripheral surface of a flywheel (11) and projections (21a) provided in the outer peripheral surface (21d) for holding a plurality of magnets (12) at predetermined positions, respectively. The magnets (12) are positioned and held stationarily at predetermined positions by the aforementioned projections, respectively, and spaces defined between the resin molding die (21) and the inner peripheral surface of the flywheel (11) are filled with a resin. After hardening of the resin, the resin molding die (21) is detached from the flywheel (11).
摘要:
The invention proposes a rotary electrical machine of the type which comprises at least one member (14) on which is formed at least one electrical winding (32) consisting of at least one electrically conductive element (34), which is wound to form the winding and which is coated with at least one layer (36) of electrically insulating material, characterised in that the coated conductive element (34) is clad with a connecting layer (72) which consists of at least one first connecting material (73) that joins together adjacent portions of the coated electrically conductive element (34). The invention also proposes a method of making a member (14) for a rotary electrical machine, characterized in that a coated conductive element (34) is clad with a connecting layer (72) that consists of at least one first connecting material (73), which is heated and solidifies in such a way as to join together the adjacent portions of the conductive element (34).
摘要:
An electromotive device includes an outer casing, a shaft supported by the outer casing, a bobbin disposed inside the outer casing so as to be disposed around the shaft on a common axis with the shaft, and a coil embedded in an outer molding, the coil being constructed by winding a conducting wire onto the bobbin, the bobbin and the outer molding being composed of an epoxy resin, which is an electrically-insulating material resistant to permeation by sulfur compounds.
摘要:
Since a structure of a cooling fan of an alternative current generator for a vehicle is formed with a resin molding product having an insert metal fitting, a freedom degree on said fan design shape configuration and said installation performance of said fan to a core can be compatible. A cooling fan structure having a high shape configuration design freedom degree and having an installation strength similar to that of said fan according to said prior art can be obtained.
摘要:
A rotating electric machine, including: a bowl-like housing having a through hole penetrated by a shaft and having a cutout portion in a part of an opening portion; a commutator fixed to the shaft; a base fixed to the housing by a clamp screw and having a tapped hole through which the clamp screw is inserted with a play; a brush disposed in the base and rubbing against the commutator; a plate having a joint portion to which a lead wire led outside is welded and fixed to the base; a grommet penetrated by the lead wire and engaged in the cutout portion of the housing; and a positioning unit which positions the lead wire to be welded in the joint portion.
摘要:
An improved synchronous electric motor incorporating a stator and large current terminal unit made into a single unit with solidified molding resin thus a separate casing is unnecessary and thus the constitution is simplified. The large current terminal unit and a magnetic pole position detector are located on opposite sides of the stator, with the former mounted on one end of the shaft of a cooperating rotor and with the other on the other end of the rotor shaft, and they are fixed in solidified molding resin to form a single body.
摘要:
An electric motor having an armature which includes a coating of thermally conductive plastic applied in a conventional injection molding process. The armature also includes a fan which is integrally formed from the thermally conductive plastic applied to the armature. This completely eliminates the need to apply one or more coatings of a trickle resin to the armature. It also eliminates the need to separately form and secure a fan by a suitable adhesive to the armature, which together significantly simplifies the manufacturing and cost of the armature. The plastic coating also better fills the spaces between the magnet wires, thus promoting even more efficient cooling and better holding of the magnet wires stationary relative to one another. The thermally conductive plastic coating may be mixed with other suitable materials to provide a density approximately equal to the magnet wires. This eliminates the need to balance the armature after the injection molding step.
摘要:
An electric traction motor for a vehicle including a housing, a wound stator field located in the housing, a rotor magnetically interacting with the wound stator field, high energy magnets configured in the rotor, and low energy magnets configured in the rotor.