Star disk for a rotor of an externally excited synchronous machine

    公开(公告)号:US11757319B2

    公开(公告)日:2023-09-12

    申请号:US17321086

    申请日:2021-05-14

    申请人: AUDI AG

    摘要: A star disk for a rotor of an externally excited synchronous machine, having a central disk body, from which multiple webs extend radially, at the ends of which an end plate is provided each time, so that between the disk body and the respective end plate there is formed a winding groove, being bounded by the web forming the groove bottom and laterally by the disk body and the end plate, forming groove flanks, and serving to contain a conductor winding led around the web and formed from a conductor wire which is wound in multiple layers, wherein the web is provided with flutes running in the winding direction and serving to contain a respective conductor wire segment, there being provided at least one additional flute on a groove flank at least on one side of the web.

    Rotary electric machine
    3.
    发明授权

    公开(公告)号:US11742712B2

    公开(公告)日:2023-08-29

    申请号:US17781744

    申请日:2020-02-28

    发明人: Kohei Samata

    IPC分类号: H02K3/51

    CPC分类号: H02K3/51 H02K2203/06

    摘要: The present disclosure includes: a holding ring fitted to a rotor and holding a rotor coil of the rotor; and an interpolar jumper wire electrically connecting field poles of the rotor to each other, the interpolar jumper wire being composed of a flexible lead formed by stacking electrically conductive metal plates and a metal wire connected to the flexible lead. In a case where the flexible lead is divided, in terms of positions in a radial direction of the metal plates thereof, at half the number of all the stacked metal plates, an average value of plate thicknesses of metal plates that are disposed on an inner layer side is set to be smaller than an average value of plate thicknesses of metal plates that are disposed on an outer layer side.

    GENERATOR FIELD ENDWINDING BLOCKING

    公开(公告)号:US20220344998A1

    公开(公告)日:2022-10-27

    申请号:US17237710

    申请日:2021-04-22

    IPC分类号: H02K3/51

    摘要: Generator field endwinding blocking is described. The endwinding blocking has a spacer block for radial placement between rotor endwindings. The spacer block has a spacer body with a radially inboard end, a radially outboard end, a slot extending from the outboard end towards the inboard end, and at least one transverse hole formed on an outer surface of the spacer body, extending in a perpendicular direction towards the slot. A cap covers at least a portion of the outboard end. The cap has a radially inward portion received in the slot with at least one hole aligned with the at least one traverse hole, and at least one end extending beyond a periphery of the outboard end towards an adjacent endwinding. A fastener placed in the holes of the spacer block and the radially inward portion of the cap, secures the cap with the spacer block.

    STAR DISK FOR A ROTOR OF AN EXTERNALLY EXCITED SYNCHRONOUS MACHINE

    公开(公告)号:US20210359561A1

    公开(公告)日:2021-11-18

    申请号:US17321086

    申请日:2021-05-14

    申请人: AUDI AG

    摘要: A star disk for a rotor of an externally excited synchronous machine, having a central disk body, from which multiple webs extend radially, at the ends of which an end plate is provided each time, so that between the disk body and the respective end plate there is formed a winding groove, being bounded by the web forming the groove bottom and laterally by the disk body and the end plate, forming groove flanks, and serving to contain a conductor winding led around the web and formed from a conductor wire which is wound in multiple layers, wherein the web is provided with flutes running in the winding direction and serving to contain a respective conductor wire segment, there being provided at least one additional flute on a groove flank at least on one side of the web.

    Rotor of rotating electrical machine and associated fabrication process

    公开(公告)号:US11075557B2

    公开(公告)日:2021-07-27

    申请号:US16229978

    申请日:2018-12-21

    摘要: The present invention relates to a rotor (1) of a rotary electric machine, comprising: a body (3) comprising a cylindrical central core (5) and a circumferential plurality of arms (B1 . . . B18) extending radially out from the cylindrical central core (5), the body (3) being intended to be mounted with the ability to move about an axis of rotation X, a coilset produced by windings of turns and forming at least one series of coils (C1 . . . C9, C1′ . . . C9′), a coil (C1 . . . C9, C1′ . . . C9′) comprising a predetermined number of turns around at least two arms (B1 . . . B18) of the body (3), two adjacent coils (C1 . . . C9, C1′ . . . C9′) of a series being angularly offset from one another with a partial overlap, in which the last coil (C9, C9′), situated radially furthest towards the outside, comprises a predetermined number of turns that is lower than the predetermined number of turns of the other coils of the series (C1 . . . C8, C1′ . . . C8′).

    Rotor of rotating electrical machine and associated fabrication process

    公开(公告)号:US10923976B2

    公开(公告)日:2021-02-16

    申请号:US16234696

    申请日:2018-12-28

    摘要: The present invention relates to a rotor (1) of a rotary electric machine, comprising: a body (3) comprising a cylindrical central core (5) and a circumferential plurality of arms (B1 . . . B18) extending radially out from the cylindrical central core (5), the body (3) being intended to be mounted with the ability to move about an axis of rotation X, a coilset produced by windings of turns and forming at least one series of coils (C1 . . . C9, C1′ . . . C9′, C1″ . . . C9″, C1′″ . . . C9′″), a coil (C1 . . . C9, C1′ . . . C9′, C1″ . . . C9″, C1′″ . . . C9′″) comprising a predetermined number of turns around at least two arms (B1 . . . B18) of the body, two adjacent coils (C1 . . . C9, C1′ . . . C9′, C1″ . . . C9″, C1′″ . . . C9′″) of a series being angularly offset from one another with a partial overlap, in which the rotor (1) comprises at least one additional retaining loop (S1, S1′, S2, S2′) wound around at least two arms (B1 . . . B18) of which at least one is common to the arms (B1 . . . B18) around which is wound the last coil (C9, C9′, C9″, C9″), situated radially outermost, of at least one series and of which at least one is distinct from the arms around which the said last coil (C9, C9′, C9″, C9′″) is wound, so that the at least one additional retaining loop (S1, S1′, S2, S2′) partially overlaps the turns of the said last coil (C9, C9′, C9″, C9′″).

    Method to apply an insulation
    10.
    发明授权

    公开(公告)号:US10560006B2

    公开(公告)日:2020-02-11

    申请号:US15438279

    申请日:2017-02-21

    摘要: The present disclosure relates to a method to apply an insulation to a retaining ring for end windings of an electric machine and to a fillable bag to apply an insulation to a retaining ring. Disclosed is a method to apply an insulation to a retaining ring for end windings of an electric machine, with the steps of providing a retaining ring housing, attaching an insulation at the inside of the retaining ring housing, and inflating a bag inside the retaining ring housing to apply pressure to the insulation. Also disclosed is a fillable bag to apply a pressure to an electric insulation inside a retaining ring for end windings of an electric machine.