Abstract:
Bearing assemblies, apparatuses, and motor assemblies using the same are disclosed. In an embodiment, a bearing assembly 100 includes a plurality of superhard bearing elements 108 distributed circumferentially about an axis 124. At least some of the superhard bearing elements 108 may include a first end surface 118, a second end surface 120 generally opposite the first end surface 118, a first side surface 114 extending between the first end surface 118 and the second end surface 120, a second side surface 116 generally opposite the first side surface 114, and a bearing surface 122 extending between the first end surface 118, the second end surface 120, the first side surface 114 and the second side surface 116. Such superhard bearing elements 108 may also include a ramped feature 130 negatively sloping away from the bearing surface 122. The bearing assembly may further include a support ring 102 that carries the plurality of superhard bearing elements 108.
Abstract:
Bearing assemblies, apparatuses, and motor assemblies using the same are disclosed. In an embodiment, a bearing assembly includes a plurality of superhard bearing elements distributed circumferentially about an axis. At least some of the superhard bearing elements may include a first end surface, a second end surface generally opposite the first end surface, a first side surface extending between the first end surface and the second end surface, a second side surface generally opposite the first side surface, and a bearing surface extending between the first end surface, the second end surface, the first side surface and the second side surface. Such superhard bearing elements may also include a ramped feature negatively sloping away from the bearing surface. The bearing assembly may further include a support ring that carries the plurality of superhard bearing elements.
Abstract:
A bearing assembly is for a rotary drill, the drill including a base with a shaft and a bit. The bearing assembly includes a bearing having a central axis and including an inner member disposeable on the shaft and an outer member disposed about the inner member. The outer member is angularly displaceable about the axis with respect to the inner member and having an outer circumferential surface and a recess extending generally radially inwardly from the outer surface. At least one and preferably a plurality of retainer members are each disposed at least partially within the bearing outer member recess and is configured to engage with the bit so as to rotatably couple the bit with the shaft. Preferably, each retainer member includes a generally spherical ball rollable through a passage and into the bearing recess during installation into the recess.
Abstract:
A thrust bearing allows a first structure to rotate relative to a second structure about an axis of rotation while supporting an axial load between the first structure and the second structure. In an embodiment, the thrust bearing comprises a first annular bearing race slidingly disposed in a first annular recess in the first structure. In addition, the thrust bearing comprises a second annular bearing race engaging the second structure. Further, the thrust bearing comprises a plurality of circumferentially spaced roller elements axially disposed between the first bearing race and the second bearing race. The roller elements contact the first bearing race and the second bearing race. The first bearing race and the first recess define a first annular fluid cavity axially positioned between the first bearing race and the first structure. The first bearing race rides on a fluid disposed in the first fluid cavity.
Abstract:
Embodiments of the invention relate to a bearing assembly including at least one superhard bearing element having at least one bearing registration feature configured to facilitate orientating of a curved, pre-machined bearing surface thereof with respect to a bearing body, methods of fabricating such bearing assemblies, and bearing apparatuses incorporating such bearing assemblies. Subterranean drilling systems incorporating such bearing assemblies are also disclosed.
Abstract:
Hydrodynamic bearing assemblies and apparatuses are disclosed. Such hydrodynamic bearing assemblies may be employed in bearing apparatuses for use in downhole motors of a subterranean drilling system or other mechanical systems. In one embodiment of the present invention, a hydrodynamic bearing assembly includes a plurality of bearing segments distributed circumferentially about an axis. Each bearing segment includes a superhard bearing surface. The plurality of bearing segments define a plurality of seams. Each seam is formed between circumferentially-adjacent bearing segments of the plurality of bearing segments. Further embodiments of the present invention include hydrodynamic bearing apparatuses and downhole motors that may utilize any of the disclosed hydrodynamic bearing assemblies.
Abstract:
Apparatus for cleaning the inner wall of wellbore tubulars, and for capturing downhole debris in the wellbore An elongated, tubular central mandrel has threaded connections on either end for makeup into a tubular string The mandrel has recesses on its outer circumference into which split rings are mounted Various service elements are then attachable to the central mandrel, by sliding them over the mandrel and holding them in place with stabilizer elements which connect to the split rings Different embodiments of the service elements include a brush assembly, a junk basket, and a magnet The stabilizer elements may be mounted onto the split rings so as to either be rotationally locked with respect to the mandrel, or so as to be capable of rotating with respect to the mandrel, since th service elements are held in place on the central mandrel by the stabilizer elements.
Abstract:
A process for manufacturing a bearing. The bearing may be used in a tool disposed within a bore hole. The process comprises providing a tubular sleeve and applying a hard facing material on the outer diameter of the tubular sleeve so that the hard facing material is fused onto the outer diameter, and thereafter applying a material layer on the outer diameter so that the material layer is fused onto the outer diameter. The method further includes machining the outer diameter so that a portion of the material layer is removed, and then machining the inner diameter so that only the hard facing material is left as an inner diameter. The method further includes machining the outer diameter and the inner diameter in order to form the bearing. In the most preferred embodiment, the method further includes placing the bearing into a housing, and inserting a mandrel into the bearing, and wherein a hard coating of the mandrel abuts the bearing. A mud motor for rotating a bit in a well bore is also disclosed.
Abstract:
A rotary rock bit (10) is formed as a rock bit body (11), a bearing shaft (13) supported by the rock bit body (11), a rotary cutter (14) adapted to be rotatably mounted on the bearing shaft (13), and at least one bearing (33, 34) that promotes rotation between the rotary cutter (14) and the bearing shaft (13). Each bearing includes a bearing element (33, 34) having a steel matrix with steel-free volumes distributed therethrough. The matrix is a hypoeutectoid steel having more than about 0.40 weight percent carbon. An anti-galling alloy resides within the steel-free volumes of the steel matrix. The anti-galling alloy is a silver-copper alloy having a composition of from about 60 weight percent to about 95 weight percent silver, balance copper.
Abstract:
In an assembly made up of a spindle formed integrally with a revolving cutting element (10), the longitudinal axis of the spindle being the axis of rotation of the cutting element, the spindle is set into a cylindrical bearing (30). The bearing (30) is fixed in the main body (4) of the bit. The bearing element (30) and a plate (60) form a thrust surface with the end of the bearing (30) at right angles to the axis of rotation of the spindle, which the other end of the bearing element made with the flange projecting outwards is held in the cutting element (10) by means of the retaining ring (20) which is fixed in the cutting element. A thrust surface (Y) at right angles to the axis of the rotation of the spindle is created between the top end of the bearing element (30) and the cutting element (10) and another (X) between the retaining ring (20) and the main body (4) of the bit. By maintaining the spindle centrally in the bearing the wear on the bearing is radically reduced.