Abstract:
A method of treating a ceramic body in a glass making process includes delivering a molten glass to a heated ceramic body, the ceramic body including a ceramic phase and an intergranular glass phase, the molten glass being in contact with a surface of the ceramic body. The method further includes contacting the ceramic body with a first electrode and contacting the molten glass with a second electrode. The method further includes applying an electric field between the first electrode and the second electrode to create an electric potential difference across the ceramic body between the first and second electrodes, the electric potential difference being less than an electrolysis threshold of the ceramic phase and the intergranular glass phase. The intergranular glass phase demixes under driven diffusion in the applied electric field and mobile cations in the intergranular glass phase enrich proximate one of the first and second electrode.
Abstract:
A method for forming an initiation defect in a glass substrate to facilitate separating the glass substrate into a plurality of substrates is provided. The method includes providing the glass substrate and contacting a broad surface of the glass substrate with an abrasive surface thereby forming a field of initiation defects in the broad surface of the glass substrate. The field of initiation defects has a width of at least about three millimetres between outermost initiation defects. At least one initiation defect is heated with a laser source. The at least one initiation defect is cooled with a cooling fluid such that a crack initiates from the at least one initiation defect, the crack extending through a thickness of the glass substrate and propagating across the glass substrate to separate the glass substrate into the plurality of substrates.
Abstract:
An electronic device assembly includes a backplane having a glass composition substantially free of alkali ions, an elastic modulus of about 40 GPa to about 100 GPa, and a final thickness from about 20 µm to about 100 µm. The primary surfaces of the backplane are characterized by a prior material removal to the final thickness from an initial thickness that is at least 20 µm greater than the final thickness. The assembly also includes a protect layer on the first primary surface of the backplane; and a plurality of electronic components on the second primary surface of the backplane. In addition, the backplane is configured with at least one static bend having a bend radius between about 25 mm and about 5 mm. The electronic components of the electronic device assembly can include at least one thin film transistor (TFT) element or organic light emitting diode (OLED) element.
Abstract:
A method for cutting a flexible glass substrate is provided. The method includes directing the flexible glass substrate to a flexible glass cutting apparatus including a laser. The flexible glass substrate includes a first broad surface and a second broad surface that extend laterally between a first edge and a second edge of the flexible glass substrate. A laser beam is directed from the laser onto a region of the flexible glass substrate. A crack is formed through the flexible glass substrate using the laser beam. A local mechanical deformation is formed in the flexible glass substrate using a stress-inducing assembly that includes a stress-inducing feature allowing the flexible glass substrate to deform locally. The crack is propagated along the flexible glass substrate using the laser beam and the local mechanical deformation.
Abstract:
A method of separating a glass sheet comprises providing a glass sheet including a first major surface opposing a second major surface. A layer of adhesive material bonds the second major surface of the glass sheet to a support surface of a carrier substrate and a thickness between the first and second major surfaces of the glass sheet is equal to or less than about 300 µm. The method comprises providing a first defect in the glass sheet and separating the glass sheet into a plurality of sub-sheets by traversing a beam of electromagnetic radiation over the first major surface along a first predetermined path to (a) transform the first defect into a first full body crack and (b) propagate the first full body crack along the first predetermined path, thereby producing a full body separation of the glass sheet while the glass sheet remains bonded to the support surface.
Abstract:
A method of shaping a laminated glass structure includes providing the laminated glass structure comprising a flexible glass sheet having a thickness of no greater than about 0.3 mm laminated to a non-glass substrate by an adhesive layer. The flexible glass structure and adhesive layer are ground using a first tool to remove glass material. The non-glass substrate is cut with a second tool different from the first tool through a kerf formed through the flexible glass structure thereby forming a shaped laminated glass structure. A glass edge strength of a cut edge of the shaped laminated glass structure is at least about 20 MPa.
Abstract:
Methods and apparatus provide for: cutting a thin glass sheet along a curved cutting line, where the curve is divided into a plurality of line segments; applying a laser beam and continuously moving the laser beam along the cutting line; applying a cooling fluid simultaneously with the application of the laser beam in order to propagate a fracture in the glass sheet along the cutting line; and varying one or more cutting parameters as the laser beam moves from one of the plurality of line segments to a next one of the plurality of line segments, wherein the one or more cutting parameters include at least one of: (i) a power of the laser beam, (ii) a speed of the movement, (iii) a pressure of the cooling fluid, and (iv) a flow rate of the cooling fluid.
Abstract:
A method of controllably bonding a thin sheet to a carrier, wherein the thin sheet has a thin sheet bonding surface, and the carrier has a carrier bonding surface. Depositing a surface modification layer onto at least one of the thin sheet bonding surface and the carrier bonding surface so as to obtain a first surface energy on the one of the thin sheet bonding surface and the carrier bonding surface. Then, treating the surface modification layer so as to change the first surface energy to a second surface energy, wherein the second surface energy is greater than the first. And bonding the thin sheet bonding surface to the carrier bonding surface via the surface modification layer. Depositing the surface modification layer, and treating it, may be done by plasma polymerization processes.
Abstract:
Methods and apparatus provide for supporting a source glass sheet and defining an at least partially non-straight cutting line that establishes a closed pattern that circumscribes a desired final shape; scoring the glass sheet at an initiation line using a mechanical scoring device; applying a laser beam to the glass sheet starting at the initiation line and continuously moving the laser beam relative to the glass sheet along the cutting line to elevate a temperature of the glass sheet at the cutting line to a substantially consistent temperature, where the laser beam is of a circular shape; and applying a cooling fluid simultaneously with the application of the laser beam, such that the cooling fluid at least reduces the temperature of the glass sheet in order to propagate a fracture in the glass sheet along the cutting line.
Abstract:
A method for determining a shape of a substantially cylindrical specular reflective surface includes the step of obtaining calibration data and the step of obtaining target data about a target structure. The method further includes the step of defining a target line from the target data, where the target line represents a feature of the target structure and the step of capturing a reflected image of the target structure in the specular reflective surface. The method further includes the step of obtaining reflected data from the reflected image and the step of defining a reflected line from the reflected data, where the reflected line represents a reflection of the feature of the target structure. The method also includes the step of determining a correspondence between the target line and the reflected line and using the correspondence and the calibration data to determine the shape of the specular reflective surface.