Abstract:
Methods for making extruded ceramic products meeting set dimensional specifications comprise subjecting a small firing sample taken from a first unfired product preform to a rapid firing treatment to determine a value for firing shrinkage or growth, and then adjusting the dimensions of succeeding unfired preforms based on that value, e.g., by adjusting wet extruded product dimensions, so that the succeeding preforms will meet the set dimensional specifications.
Abstract:
A method for reducing shrinkage variability of ceramic honeycombs formed from batch mixtures including inorganic materials and a pore former. X is a cumulative amount of pore former particles having a diameter less than 37 µm. There is a maximum value of X (Xmax) and a minimum value of X (Xmin) during a production period, and ΔX= Xmax-Xmin. The method fixes an amount of pore former fines such that X ranges from 25%-71% by volume, and ΔX is ≤ 23% throughout the production period.
Abstract:
Disclosed are cement compositions for applying to honeycomb bodies as a plugging cement composition, segment cement, or even as an after-applied artificial skin or coating. The cement compositions generally comprise an inorganic powder batch mixture; an organic binder; a liquid vehicle; and a gelled inorganic binder. Also disclosed are honeycomb bodies having the disclosed cement compositions applied thereto, and methods for making same.
Abstract:
A method for reducing shrinkage variability of ceramic honeycombs formed from batch mixtures including inorganic materials and a pore former. X is a cumulative amount of pore former particles having a diameter less than 37 µm. There is a maximum value of X (Xmax) and a minimum value of X (Xmin) during a production period, and ?X= Xmax-Xmin. The method fixes an amount of pore former fines such that X ranges from 25%-71% by volume, and ?X is = 23% throughout the production period.
Abstract:
Disclosed are cement compositions for applying to honeycomb bodies. The cement compositions can be applied as a plugging cement composition, segment cement, or even as after applied artificial skins or coatings. The cement compositions generally include an inorganic powder batch mixture consisting essentially of inorganic particles having a particle size greater than 100 nm. The cement compositions can further include an organic binder, a liquid vehicle, and one or more optional processing aids. Also disclosed are honeycomb bodies having the disclosed cement compositions applied thereto and methods for making same.
Abstract:
A method is disclosed for manufacturing a ceramic article that includes mixing at least one ceramic precursor inorganic ingredient, and at least one binder to form a plasticized mixture, wherein the binder includes a proteinous material. The mixture is extruded to form a green body. The green body can be heated to form the ceramic article.
Abstract:
Methods for making extruded ceramic products meeting set dimensional specifications comprise subjecting a small firing sample taken from a first unfired product preform to a rapid firing treatment to determine a value for firing shrinkage or growth, and then adjusting the dimensions of succeeding unfired preforms based on that value, e.g., by adjusting wet extruded product dimensions, so that the succeeding preforms will meet the set dimensional specifications.
Abstract:
A ceramic forming batch mixture including inorganic batch materials, such as sources of alumina, titania, and silica, a pore former combination including first and second pore formers with different compositions; an organic binder; and a solvent. Also disclosed is a method for producing a ceramic article involving mixing the inorganic batch materials with the pore former combination having first and second pore formers of different composition, adding an organic binder and a solvent, forming a green body; and firing the green body. A green body having a combination of first and second pore formers with different compositions is disclosed, as are several methods for firing to produce ceramic articles such as aluminum titanate.
Abstract:
A ceramic forming batch mixture including inorganic batch materials, such as sources of alumina, titania, and silica, a pore former combination including first and second pore formers with different compositions; an organic binder; and a solvent. Also disclosed is a method for producing a ceramic article involving mixing the inorganic batch materials with the pore former combination having first and second pore formers of different composition, adding an organic binder and a solvent, forming a green body; and firing the green body. A green body having a combination of first and second pore formers with different compositions is disclosed, as are several methods for firing to produce ceramic articles such as aluminum titanate.