公开(公告)号：WO2016062618A2

公开(公告)日：2016-04-28

申请号：PCT/EP2015073941

申请日：2015-10-15

Applicant: ELEMENT SIX UK LTD

Inventor： CAN NEDRET

IPC: B22F7/06

CPC classification number: C22C26/00 ,  B22F7/062 ,  B22F2003/245 ,  B22F2005/001 ,  E21B10/5676 ,  E21B10/573

Abstract: A super hard polycrystalline construction comprises a body of polycrystalline super hard material, said body having an exposed working surface. The body of polycrystalline super hard material comprises a first region adjacent the working surface and a second region adjacent the first region; the first region being more thermally stable than the second region; and a plurality of apertures or channels, one or more of said apertures or channels extending from the exposed working surface of the body into the second region.

Abstract translation: 超硬多晶结构包括多晶超硬材料体，所述主体具有暴露的工作表面。 多晶超硬材料体包括邻近工作表面的第一区域和邻近第一区域的第二区域; 所述第一区域比所述第二区域更热稳定; 以及多个孔或通道，一个或多个所述孔或通道从主体的暴露的工作表面延伸到第二区域。

公开(公告)号：WO2016000820A3

公开(公告)日：2016-06-16

申请号：PCT/EP2015001319

申请日：2015-07-01

Applicant: ELEMENT SIX UK LTD

Inventor： KASONDE MAWEJA ,  OZBAYRAKTAR MEHMET SERDAR ,  KANYANTA VALENTINE ,  RODRIGUEZ SUAREZ TERESA

IPC: E21B10/573

CPC classification number: E21B10/5735 ,  B24D18/0009 ,  B28B1/001 ,  B28B1/24 ,  B28B11/12 ,  B33Y10/00 ,  E21B10/573

Abstract: A super hard polycrystalline construction comprises a body of polycrystalline super hard material, said body having an exposed working surface, a substrate attached to the body of polycrystalline super hard material along an interface and a plurality of apertures or channels (50). One or more of said apertures or channels extend(s) from the exposed working surface of the body into the substrate.

Abstract translation: 超硬多晶结构包括多晶超硬材料体，所述主体具有暴露的工作表面，沿着界面和多个孔或通道（50）连接到多晶超硬材料主体的基板。 一个或多个所述孔或通道从主体的暴露的工作表面延伸到基底中。

公开(公告)号：WO2018122312A1

公开(公告)日：2018-07-05

申请号：PCT/EP2017084718

申请日：2017-12-28

Applicant: ELEMENT SIX UK LTD

Inventor： AMBURY RACHAEL FIONA ,  CAN NEDRET ,  RYBAK TOMASZ ZBYSZKO ,  SPITS RAYMOND ANTHONY ,  JI CHANGZHENG

IPC: B22F3/14 ,  B22F3/24 ,  B22F5/00 ,  B22F7/06 ,  C04B35/528 ,  C04B35/5831 ,  C22C26/00 ,  C22C29/06 ,  C22C29/08

CPC classification number: B22F3/14 ,  B22F7/06 ,  B22F2003/244 ,  B22F2005/001 ,  C04B35/528 ,  C04B35/5831 ,  C04B2235/386 ,  C04B2235/427 ,  C04B2235/5472 ,  C22C26/00 ,  C22C29/06 ,  C22C29/08

Abstract: A polycrystalline super hard construction has a first region comprising a body of thermally stable polycrystalline super hard material having an exposed surface forming a working surface, and a peripheral side edge, said polycrystalline super hard material comprising a plurality of intergrown grains of super hard material; a second region forming a substrate to the first region, the second region comprising a hard phase and a binder phase; and a third region interposed between the first and second regions, the third region extending across a surface of the second region along an interface. The third region comprises a composite material having a first phase comprising a plurality of non-intergrown grains of super hard material, and a matrix material. The super hard polycrystalline construction further has a fourth region interposed between the second region and the third region, a major proportion of the fourth region comprising one or more components of the binder material of the second region, the fourth region further comprising one or more reaction products between the binder material of the second region and one or more components of the third region.

公开(公告)号：WO2016142368A3

公开(公告)日：2016-10-27

申请号：PCT/EP2016054886

申请日：2016-03-08

Applicant: ELEMENT SIX (UK) LTD

Inventor： CAN ANTIONETTE ,  MOTCHELAHO ANNE MYRIAM MEGNE

IPC: C04B35/528 ,  C04B35/5831 ,  C04B35/5835 ,  C04B35/624 ,  C04B35/628 ,  C04B35/645

CPC classification number: C04B35/645 ,  C04B35/528 ,  C04B35/5831 ,  C04B35/624 ,  C04B35/628 ,  C04B2235/3217 ,  C04B2235/3231 ,  C04B2235/3232 ,  C04B2235/3244 ,  C04B2235/3843 ,  C04B2235/3856 ,  C04B2235/3865 ,  C04B2235/3886

Abstract: A method of manufacturing a polycrystalline abrasive construction comprises providing a plurality of particles of a superhard material, the particles coated with a first matrix precursor material, providing a plurality of second matrix precursor particles having an average size less than 2 micron, the second matrix precursor particles including a liquid phase sintering agent, mixing together the plurality of particles of superhard material with particles of the second matrix precursor material and consolidating and sintering the particles of superhard material and the particles of matrix precursor material.A polycrystalline abrasive construction comprises a particles of a superhard material dispersed in a matrix material comprising a material derived from a liquid phase sintering aid and chemical barrier particles having an average particle size of less than 100nm dispersed in the matrix. Greater than 50% of the chemical barrier particles are located substantially at boundaries between superhard particles and the matrix.

Abstract translation: 一种制造多晶磨料结构的方法包括提供多个超硬材料颗粒，所述颗粒涂布有第一基体前体材料，提供多个平均尺寸小于2微米的第二基体前体颗粒，所述第二基体前体 包括液相烧结剂的颗粒，将所述多个超硬材料颗粒与所述第二基体前体材料的颗粒混合在一起，并且将所述超硬材料颗粒和所述基体前体材料颗粒固结并烧结。多晶磨料结构包括 分散在基质材料中的超硬材料，所述基质材料包含衍生自液相烧结助剂的材料和分散在所述基质中的平均粒度小于100nm的化学屏障颗粒。 大于50％的化学屏障颗粒基本位于超硬颗粒和基质之间的边界处。

公开(公告)号：WO2016107915A9

公开(公告)日：2016-10-13

申请号：PCT/EP2015081446

申请日：2015-12-30

Applicant: ELEMENT SIX (UK) LTD

Inventor： WANG DONG

IPC: B22F9/02 ,  C22C26/00

CPC classification number: B24D18/0009 ,  B22F1/0014 ,  B22F7/06 ,  B22F9/026 ,  B22F2005/001 ,  B22F2998/10 ,  C04B35/528 ,  C04B35/6264 ,  C04B35/62655 ,  C04B35/645 ,  C04B37/021 ,  C04B2235/3847 ,  C04B2235/386 ,  C04B2235/40 ,  C04B2235/427 ,  C04B2235/5436 ,  C04B2235/5445 ,  C04B2235/5472 ,  C04B2235/96 ,  C04B2237/363 ,  C04B2237/401 ,  C22C26/00 ,  C22C2026/005 ,  C22C2026/006 ,  C22C2026/007 ,  C22C2026/008 ,  E21B10/567 ,  B22F2009/044 ,  B22F3/1017 ,  B22F3/14

Abstract: A method of forming a super hard polycrystalline construction comprises forming a liquid suspension of a first mass of nano-ceramic particles and a mass of particles or grains of super hard material having an average particle or grain size of 1 or more microns, dispersing the particles or grains in the liquid suspension to form a substantially homogeneous suspension, drying the suspension to form an admix of the nano-ceramic and super hard grains or particles, and forming a pre-sinter assembly comprising the admix. The pre-sinter assembly is then sintered to form a body of polycrystalline super hard material comprising a first fraction of super hard grains and a second fraction, the nano-ceramic particles forming the second fraction. The super hard grains are spaced along at least a portion of the peripheral surface by one or more nano-ceramic grains, the super hard grains having a greater average grain size than that of the grains in the second fraction which have an average size of less than around 999nm.

Abstract translation: 形成超硬多晶结构的方法包括形成第一质量纳米陶瓷颗粒的液体悬浮液和具有平均颗粒或粒度为1微米或更大的微粒的超硬材料颗粒或颗粒团，分散颗粒 或液体悬浮液中的颗粒以形成基本均匀的悬浮液，干燥悬浮液以形成纳米陶瓷和超硬颗粒或颗粒的混合物，以及形成包含混合物的预烧结组件。 然后将预烧结组件烧结以形成多晶超硬材料体，其包含第一部分超硬晶粒和第二部分，纳米陶瓷颗粒形成第二部分。 超硬晶粒沿着外周表面的至少一部分由一个或多个纳米陶瓷晶粒间隔开，超硬晶粒的平均晶粒尺寸大于平均粒径小于第二部分的晶粒的平均晶粒尺寸 大约999nm。