Abstract:
A nozzle for a fuel valve (1) for an internal combustion engine, particularly a two-stroke crosshead engine, which nozzle for a fuel valve comprises a valve head (3) with a core portion (4) of an alloyed steel, and an outer facing (5) forming the surface of the nozzle towards a combustion chamber. The outer facing (5) has been formed from particulate starting material of a hot-corrosion-resistant alloy being nickel-based, chromium-based or cobalt based, where said particulate starting material has been united to a coherent layer. At least at the transition zone to the core portion (4) the particles in the particulate material of the outer facing (5) have been deformed into oval or elongate shapes by shear strain caused by forging the outer facing and the core portion, and that the forged outer facing (5) has a density of at least 98.0 %.
Abstract:
A movable wall member, in form of an exhaust valve spindle (1) or a piston (7) for an internal combustion engine, comprises a base portion (17, 20) of an alloyed steel having a carbon-content in the range from 0.15 to 0.35 % by weight, and an outer portion (14, 5) forming the surface of the wall member facing a combustion chamber. The outer portion is of a hot-corrosion-resistant alloy, which is nickel-based, chromium-based or cobalt-based. At least one buffer layer (18, 21) of an alloy is located in between the base portion and the outer portion. The alloy of the buffer layer is different from the alloyed steel of the base portion and different from the hot-corrosion-resistant alloy of the outer portion. The alloy of the buffer layer comprises from 0% to at the most 0.09% C in percent by weight of the buffer layer, and that the buffer layer has a thickness of at least 1.5 mm.
Abstract:
Bei einem Verfahren zum Versehen eines Grossmaschinen-Bauteils, insbesondere eines Kolbenkopfes oder Auslassventiltellers eines Zweiteakt-Grossdieselmotors, mit einem Schutzbelag (4), der durch Auftragschweissen auf die zugeordnete Oberfläche (2 bzw. 14) aufgebracht wird lassen sich dadurch eine wirtschaftliche und gleichzeitig schonende Verfahrensdurchführung erreichen, dass das mit dem Schutzbelag (4) zu versehende Grossmaschinen-Bauteil während des Auftragschweissvorgangs gekühlt wird.
Abstract:
An exhaust valve spindle (1) for an internal combustion engine, particularly a two-stroke crosshead engine, which exhaust valve spindle comprises a valve head (3) with a base portion (4) of an alloyed steel, and an outer facing (5) forming the surface of the valve spindle towards a combustion chamber. The outer facing (5) has been formed from particulate starting material of a hot-corrosion-resistant alloy being nickel-based, chromium- based or cobalt-based, where said particulate starting material has been united to a coherent layer. At least at the transition zone to the base portion (4) the particles in the particulate material of the outer facing (5) have been deformed into oval or elongate shapes by shear strain caused by forging the outer facing and the base portion, and that the forged outer facing (5) has a density of at least 98.0 %.
Abstract:
A nozzle (1) for a fuel valve (2) in a diesel engine is composed of a central member (11) with a lower section and of a jacket (10), the jacket and the central member being brazed together. The jacket (10) is made of a corrosion-resistant alloy, and the central member (11) is made of an iron-based alloy with a fatigue strength σ A of at least ± 500 MPa.
Abstract:
In a mould (13) a corrosion-resistant first alloy (10) is arranged at least in an outer area which is to constitute the outer surface of a nozzle around the nozzle bores (4). A second alloy (11) is used in another area of the nozzle. The materials in the mould are treated by isostatic pressing into a consolidated material. The boundary area between the two alloys (10, 11) is free of cracks.
Abstract:
An exhaust valve for an internal combustion engine comprises a movable spindle with a valve disc which on its upper surface has an annular seat are of a material different from the base material of the valve disc. In the closed position of the valve the seat area abuts a corresponding seat area on a stationary valve member. The seat area on the upper surface of the valve disc is made of a material which has a yield strength (Rp0.2) of at least 1000 Mpa at a temperature of approximately 20 DEG C.
Abstract:
A movable wall member in the form of an exhaust valve spindle (1) or a piston (7) in an internal combustion engine is on the side of the wall member facing a combustion chamber provided with a hot-corrosion-resistant material (5, 14) made from a particulate starting material of an alloy containing nickel and chromium which by a HIP process has been unified to a coherent material substantially without melting the starting material. The corrosion-resistant material has a hardness of less than 310 HV measured at approximately 20 DEG C after the material has been heated to a temperature within the range of 550-850 DEG C for more than 400 hours.
Abstract:
A hanger (1) in a combustion chamber in a combustion plant, such as a refuse incineration plant or a combustion plant in a power station has a surface which is exposed to corrosive influence from the combustion products. The surface material is a hot-corrosion-resistant nickel and chromium containing material made from a particulate starting material which by a HIP process has been unified to a coherent material substantially without melting the starting material. In terms of per cent by weight and apart from the common impurities and inevitable residual amounts of deoxidizing components the corrosion-resistant material comprises from 38 to 75 % Cr, at the most 0.15 %, at the most 1.5 % Si, at the most 1.0 % Mn, at the most 0.2 % B, at the most 5.0 % Fe, at the most 1.0 % Mg, at the most 2.5 % Al, at the most 2.0 % Ti, at the most 8.0 % Co, at the most 3.0 % Mb and a balance of Ni, the aggregate contents of Al and Ti amounting at the most to 4.0 %, and the aggregate contents of Fe and Co amounting at the most to 8.0 %, and the aggregate contents of Ni and Co amounting at the least to 25 %. The corrosion-resistant material has a hardness of less than 310 HV measured at approximately 20 DEG C after the material has been heated to a temperature within the range of 550-850 DEG C for more than 400 hours.
Abstract:
In an internal combustion engine, a cylinder member, such as a valve, a seat portion, a piston or a cylinder liner, is provided with a welded high-temperature corrosion-resistant facing alloy. The hardness of the welded alloy has been increased by means of a precipitation hardening mechanism based on a solid-state phase transformation, where the temperature for activation of the precipitation hardening mechanism is above the operating temperature of the alloy. The precipiation hardening mechanism acts so slowly that the alloy substantially does not harden at the welding on to the cylinder member, but only hardens during a subsequent heat treatment at a temperature higher than the activation temperature for the precipitation hardening mechanism. Expressed in percentage by weight and apart from commonly occurring impurities, the nickel-based facing alloy comprises from 40 to 51 % Cr, from 0 to 0.1 % C, less than 1.0 % Si, from 0 to 5.0 % Mn, less than 1.0 % Mo, from 0.05 to less than 0.5 % B, from 0 to 1.0 % Al, from 0 to 1.5 % Ti, from 0 to 0.2 % Zr, from 0.5 to 3.0 % Nb, an aggregate content of Co and Fe of maximum 5.0 %, maximum 0.2 % O, maximum 0.3 % N and the balance Ni.