公开(公告)号：WO0037239A9

公开(公告)日：2002-08-22

申请号：PCT/US9929991

申请日：1999-12-17

Applicant: MAGNA INT AMERICA INC ,  WILSON PHILIP S

Inventor： WILSON PHILIP S

IPC: B29C44/14 ,  B29C49/00 ,  B29C49/04 ,  B60K11/04 ,  B60R19/18 ,  B62D29/04 ,  B60R19/03 ,  B60R19/48 ,  B60S1/50 ,  B62D21/16 ,  B62D25/08

CPC classification number: B62D25/084 ,  B29C44/146 ,  B29C49/0005 ,  B29C49/04 ,  B29K2105/06 ,  B29L2031/3005 ,  B29L2031/3044 ,  B60K11/04 ,  B60R2019/184 ,  B62D29/043

Abstract: A method for molding large parts, comprises the steps of providing a reinforced plastic melt (41) comprising at least one thermoplastic material and reinforcement particles dispersed within the at least one thermoplastic material, the reinforcement particles comprising less than 15% of a total volume of the plastic melt, at least 50% of the reinforcement particles having a thickness of less than about 20 nanomenters, and at least 99% of the reinforcement particles having a thickness of less than about 30 nanometers; communicating a tubular formation of the plastic melt to a mold assembly having a mold cavity (44) defined by mold surfaces (43), the mold surfaces (43) corresponding to a configuration of the part to be molded; applying pressurized gas to an interior of the tubular formation to expand the tubular formation into conformity with the mold surfaces (43); and solidifying the plastic melt to form the part; and removing the part from the mold assembly.

Abstract translation: 一种用于模制大型部件的方法，包括以下步骤：提供包括至少一种热塑性材料的增强塑料熔体（41）和分散在至少一种热塑性材料内的增强颗粒，所述增强颗粒包含少于总体积的15％ 塑料熔体，至少50％的增强颗粒具有小于约20纳米的厚度，以及至少99％的增强颗粒具有小于约30纳米的厚度; 将塑料熔体的管状结构传递到具有由模具表面（43）限定的模腔（44）的模具组件，所述模具表面（43）对应于待模制部件的构造; 将加压气体施加到所述管状地层的内部以使所述管状地层与所述模具表面（43）一致; 并固化塑料熔体以形成部分; 以及从所述模具组件中移除所述部件。

公开(公告)号：WO0037243A9

公开(公告)日：2001-10-04

申请号：PCT/US9929992

申请日：1999-12-17

Applicant: MAGNA INT AMERICA INC ,  WILSON PHILLIP S

Inventor： WILSON PHILLIP S

IPC: B29C67/00 ,  C08K3/34

CPC classification number: B29C67/00 ,  B29K2105/06 ,  C08K3/34

Abstract: A reinforced molded article having reinforced protrusions extending from the surface of the article is suitable for molding into automobile trim. The article comprises at least one thermoplastic; about 2 % to about 15 % by volume reinforcing particles having one or more layers of 0.7 nm-1.2 nm thick platelets, wherein more than about 50 % of the reinforcing particles are less than about 20 layers thick; whereby the reinforcing particles reinforce a protrusion from the surface of the molded article, the protrusion having a thickness of less than 1/10 inch. A method of producing reinforced articles comprising this reinforced protrusion is also disclosed.

Abstract translation: 具有从制品的表面延伸的加强突起的增强模制品适合于模制成汽车饰件。 该制品包括至少一种热塑性塑料; 约2％至约15％体积的具有一层或多层0.7nm-1.2nm厚的血小板的增强颗粒，其中大于约50％的增强颗粒小于约20层厚; 由此，增强颗粒从模制品的表面加强突起，该突起具有小于1/10英寸的厚度。 还公开了一种制造包括该增强突起的增强制品的方法。

公开(公告)号：WO0037241A9

公开(公告)日：2000-12-07

申请号：PCT/US9929986

申请日：1999-12-17

Applicant: MAGNA INT AMERICA INC ,  WILSON PHILLIP S

Inventor： WILSON PHILLIP S

IPC: B29C41/00 ,  B29C41/04 ,  B29C67/00 ,  C08K3/34

CPC classification number: B29C41/003 ,  B29C41/042 ,  B29K2105/06

Abstract: A method of producing reinforced articles comprises (a) preparing a powder composition of at least one thermoplastic and about 2 % to about 15 % by volume reinforcing particles. The reinforcing particles are substantially uniformly dispersed in the thermoplastic. At least 50 % of the reinforcing particles are less than about 20 layers thick, the layers of the reinforcing particles having a unit thickness of between about 0.7 nm - 1.2 nm; (b) heating the powder into a molten material; (c) rotating the molten material in a mold cavity so that the molten material conforms to the surfaces of the mold cavity, the molten material having substantially the same uniformity of dispersion of the reinforcing particles therein in comparison with the uniformity of dispersion of the reinforcing particles in the thermoplastic powder; and (d) cooling the molten material to form a reinforced article.

Abstract translation: 制备增强制品的方法包括（a）制备至少一种热塑性塑料和约2％至约15％体积的增强颗粒的粉末组合物。 增强颗粒基本均匀地分散在热塑性塑料中。 至少50％的增强颗粒小于约20层，增强颗粒层的单位厚度在约0.7nm-1.2nm之间; （b）将粉末加热成熔融材料; （c）使熔融材料在模具腔中旋转，使得熔融材料与模腔的表面一致，与增强分散的均匀性相比，熔融材料在其中具有基本相同的增强颗粒分散均匀性 热塑性粉末中的颗粒; 和（d）冷却熔融材料以形成增强制品。