Abstract:
A process is disclosed for making a cylindrical glass preform by outside vapor deposition. Initially, a glass soot stream is directed from a deposition burner to a tapered mandrel, as the mandrel rotates about its longitudinal axis and as the burner reciprocates longitudinally along the mandrel. Mounted at opposite ends of the mandrel are a tubular glass handle and a glass tube having a closed end. After deposition has been completed, the mandrel is removed, leaving a porous glass preform with a central aperture and with the glass handle and the glass tube located at its opposite ends. The porous preform then is dehydrated and sintered into a dense glass preform, which is placed in an elongation machine that heats the end of the preform carrying the closed glass tube, while a vacuum is drawn from the central aperture via the handle. This collapses the aperture and elongates the preform into a solid glass rod.
Abstract:
A sol-gel process is disclosed for depositing multi-layer antireflection coatings on plastic substrates. One or more polymerized, titanium-containing solutions are provided by mixing a titanium alkoxide, an alcohol, and water, and one or more polymerized, silicon-containing solutions are provided by mixing a silicon alkoxide, an alcohol, and water. These solutions are applied to the plastic substrate in an alternating fashion, to produce a succession of uniform layers of polymerized titanium dioxide and polymerized silicon dioxide. Each layer is individually cured before the next layer is applied. The resulting coating of multiple polymerized layers provides very low reflectance over the entire visible wavelength range, yet with excellent mechanical strength and durability.
Abstract:
An improved flame-hydrolysis process is disclosed, for manufacturing large optical fiber core preforms, useful in the production of low water, single-mode optical fibers. In one feature of the invention, the preform is manufactured using a vapor axial deposition (VAD) apparatus to form an inner core and an outside vapor deposition (OVD) apparatus to form an outer core, wherein the VAD and OVD apparatus both are located within the same housing. In another feature of the invention, the concentration of a germanium dopant in the inner and outer cores is substantially uniform, but increases immediately adjacent the outer surface of the outer core. Further, the concentration of a fluorine dopant in a surrounding cladding layer decreases from a maximum value immediately adjacent to the outer core. These variations in dopant concentrations are selected to offset the effect on refractive index caused by diffusion of the germanium dopant while the preform is subsequently being processes.
Abstract:
An improved sol-gel process for fabricating large, crack-free gel monoliths (e.g., of silica) is described in which a specially-tailored gel microstructure is provided by adjusting the relative concentrations of an alcohol diluent (e.g., ethanol) and/or one or more catalysts (e.g., HC1 and HF). Controlled variations in the gel's average pore radius, bulk density, rupture modulus, and elastic modulus over a wide range can be tailored in this fashion. This enables the process to be optimized for the particular application involved.
Abstract:
An improved flame-hydrolysis process is disclosed, for manufacturing large optical fiber core preforms, useful in the production of low water, single-mode optical fibers. In one feature of the invention, the preform is manufactured using a vapor axial deposition (VAD) apparatus to form an inner core and an outside vapor deposition (OVD) apparatus to form an outer core, wherein the VAD and OVD apparatus both are located within the same housing. In another feature of the invention, the concentration of a germanium dopant in the inner and outer cores is substantially uniform, but increases immediately adjacent the outer surface of the outer core. Further, the concentration of a fluorine dopant in a surrounding cladding layer decreases from a maximum value immediately adjacent to the outer core. These variations in dopant concentrations are selected to offset the effect on refractive index caused by diffusion of the germanium dopant while the preform is subsequently being processes.
Abstract:
An improved deposition machine is disclosed having a specially configured array of axially and azimuthally stacked burners, for depositing silica glass particles on an integral tube mandrel. The deposition machine includes a fire-polishing unit for fire-polishing the mandrel in-situ, immediately before the deposition process is performed, without having to cool, store and transfer the mandrel from one machine location to another. After the silica glass particles have been deposited on the mandrel, the preform is sintered. The integral tube mandrel preferably is configured to have a closed lower end, which enables the mandrel to be pressurized during both the fire-polishing step and the sintering step. This minimizes the risk of the mandrel losing its shape and it eliminates the possibility of heat rising through the tube mandrel by a chimney effect during the sintering step.
Abstract:
A coated transparency, and method for making it, is disclosed, the transparency having a multi-layer antireflection coating that provides high transmittance with low specular reflectance, yet that also provides reduced visibility of surface defects. The coating includes alternating layers of polymerized silicon dioxide and polymerized titanium dioxide on a transparent substrate, with at least one of the layers incorporating discrete particles having a refractive index different from that of surrounding polymer. This provides the coating with a diffuse reflectance that is comparable to, or larger than, its specular reflectance, yet that still is negligible when compared to the coating's transmittance. The diffuse reflectance creates a loss of contrast for any reflected image or glare, thus masking any surface defects and providing a comfortable visual appearance. The successive layers of the antireflection coating are deposited on the substrate by applying separate solutions of an alkoxide, and alcohol, and water, and by curing the layer at an elevated temperature before the next succeeding layer is applied.
Abstract:
An improved deposition machine is disclosed having a specially configured array of axially and azimuthally stacked burners, for depositing silica glass particles on an integral tube mandrel. The deposition machine includes a fire-polishing unit for fire-polishing the mandrel in-situ, immediately before the deposition process is performed, without having to cool, store and transfer the mandrel from one machine location to another. After the silica glass particles have been deposited on the mandrel, the preform is sintered. The integral tube mandrel preferably is configured to have a closed lower end, which enables the mandrel to be pressurized during both the fire-polishing step and the sintering step. This minimizes the risk of the mandrel losing its shape and it eliminates the possibility of heat rising through the tube mandrel by a chimney effect during the sintering step.
Abstract:
A process and apparatus are described for rapidly drying a wet, porous gel monolith of glass or ceramic, at subcritical temperatures without inducing any cracking of the gel. The wet gel is immersed in a liquid solvent in a chamber, and the liquid solvent is then heated and expelled from the chamber. Further heating, with or without the presence of a flowing inert gas, fully dries the wet gel. When an inert gas is used, the gas is delivered to the chamber with a controlled solvent partial vapor pressure, to correspondingly control the driving force for drying the gel.