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公开(公告)号:WO2022182590A1
公开(公告)日:2022-09-01
申请号:PCT/US2022/017005
申请日:2022-02-18
Applicant: LAM RESEARCH CORPORATION
Inventor: SCHLOSS, Lawrence , COLLINS, Joshua , KENNEDY, Griffin John , BAMNOLKER, Hanna , LEE, Sang-Hyeob , VAN CLEEMPUT, Patrick , GOPINATH, Sanjay
IPC: H01L21/768 , H01L21/285 , C23C16/06 , C23C16/455 , C23C16/02
Abstract: Provided herein are low resistance metallization stack structures for 3D-NAND applications and related methods of fabrication. In some embodiments, thin metal oxynitride nucleation layers are deposited on dielectric material followed by deposition of a pure metal conductor using process conditions that increase non-molybdenum component element content at the oxynitride-dielectric interface. Certain embodiments of the methods described below convert less than all of the metal oxynitride nucleation layer to a pure metal layer, further lowering the resistivity.
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公开(公告)号:WO2020214732A1
公开(公告)日:2020-10-22
申请号:PCT/US2020/028360
申请日:2020-04-15
Applicant: LAM RESEARCH CORPORATION
Inventor: NANNAPANENI, Pragna , ERMEZ, Sema , TJOKRO, Novy , DENG, Ruopeng , YU, Tianhua , BA, Xiaolan , GAO, Juwen , GOPINATH, Sanjay
IPC: H01L21/285 , H01L21/768 , H01L27/108 , C23C16/04 , C23C16/06 , H01L27/11556 , H01L27/11582 , C23C16/455
Abstract: Provided herein are methods and related apparatus for purging processing chambers during an atomic layer deposition (ALD) process. The methods involve flowing purging gas from one or more accumulators to remove process gases from the processing chambers. Following the flowing of purging gas, additional reactants may be introduced into the processing chamber to continue an ALD cycle.
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公开(公告)号:WO2020028587A1
公开(公告)日:2020-02-06
申请号:PCT/US2019/044541
申请日:2019-07-31
Applicant: LAM RESEARCH CORPORATION
Inventor: BA, Xiaolan , DENG, Ruopeng , GAO, Juwen , GOPINATH, Sanjay , SCHLOSS, Lawrence
IPC: H01L21/768 , H01L27/11551 , H01L27/11524
Abstract: Described herein are methods and apparatuses for filling semiconductor substrate structures with conductive material. The methods involve depositing multi-layer bulk metal films in structures with one or more deposition conditions changed when transitioning from layer-to-layer. The methods result in high fill quality, high throughput, low precursor consumption, and low roughness. Multi-station chambers to perform the methods are also provided.
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公开(公告)号:WO2022197481A1
公开(公告)日:2022-09-22
申请号:PCT/US2022/019195
申请日:2022-03-07
Applicant: LAM RESEARCH CORPORATION
Inventor: CHANDRASHEKAR, Anand , GUO, Lei , LIU, Gang , GOPINATH, Sanjay
IPC: H01L21/768 , C23C16/02 , H01L21/285 , C23C16/455 , C23C16/04
Abstract: Methods of mitigating line bending during feature fill include deposition of a nucleation layer having increased roughness. In some embodiments, the methods include depositing two or more metal nucleation layers.
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公开(公告)号:WO2021154747A1
公开(公告)日:2021-08-05
申请号:PCT/US2021/015121
申请日:2021-01-26
Applicant: LAM RESEARCH CORPORATION
Inventor: SAWLANI, Kapil Umesh , DANEK, Michal , VELLANKI, Ravi , GOPINATH, Sanjay , COHEN, David G. , ROHAM, Sassan , SRIRAMAN, Saravanapriyan , HASKELL, Benjamin Allen , BROGAN, Lee J.
Abstract: Methods, systems, and computer programs are presented for predicting the performance of semiconductor manufacturing equipment operations. One method includes an operation for obtaining machine-learning (ML) models, each model related to predicting a performance metric for an operation of a semiconductor manufacturing tool. Further, each ML model utilizes features defining inputs for the ML model. The method further includes an operation for receiving a process definition for manufacturing a product with the semiconductor manufacturing tool. One or more ML models are utilized to estimate a performance of the process definition used in the semiconductor manufacturing tool. Additionally, the method includes presenting, on a display, results showing the estimate of the performance of the manufacturing of the product. In some aspects, the use of hybrid models improves the predictive accuracy of the system by augmenting the capabilities of data-driven models with the reinforcement provided by the physics-based models.
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公开(公告)号:WO2021042114A1
公开(公告)日:2021-03-04
申请号:PCT/US2020/070434
申请日:2020-08-19
Applicant: LAM RESEARCH CORPORATION
Inventor: VELLANKI, Ravi , LENZ, Eric H. , GULABAL, Vinayakaraddy , GOPINATH, Sanjay , DANEK, Michal , MAJUMDER, Prodyut , TJOKRO, Novy , CHEN, Yen-Chang , THOMBARE, Shruti Vivek , BUTAIL, Gorun , VAN CLEEMPUT, Patrick A.
IPC: C23C16/455
Abstract: Various showerheads and methods are provided. A showerhead may include a faceplate partially defined by a front surface and a back surface, a back plate having a gas inlet, a first conical frustum surface, and a second conical frustum surface, a plenum volume fluidically connected to the gas inlet and at least partially defined by the gas inlet, the back surface of the faceplate, the first conical frustum surface, and the second conical frustum surface, and a baffle plate positioned within the plenum volume, and having a plurality of baffle plate through-holes extending through the baffle plate. The second conical frustum surface may be positioned radially outwards from the first conical frustum surface with respect to a center axis of the showerhead, and the second conical frustum surface may be positioned along the center axis farther from the gas inlet than the first conical frustum surface.
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公开(公告)号:WO2021030836A1
公开(公告)日:2021-02-18
申请号:PCT/US2020/070394
申请日:2020-08-10
Applicant: LAM RESEARCH CORPORATION
Inventor: NANNAPANENI, Pragna , TJOKRO, Novy , ERMEZ, Sema , DENG, Ruopeng , YU, Tianhua , BA, Xiaolan , GOPINATH, Sanjay
IPC: H01L21/768 , H01L27/11556 , H01L27/11582 , H01L21/285 , C23C16/455 , C23C16/02 , C23C16/04 , C23C16/06
Abstract: Described herein are methods of filling features with tungsten and related apparatus. The methods described herein involve deposition of a tungsten nucleation layer prior to deposition of a bulk layer. The methods involve multiple atomic layer deposition (ALD) cycles. According to various embodiments, both a boron-containing reducing agent and silicon-reducing agent may be pulses during a single cycle to react with a tungsten-containing precursor and form a tungsten film.
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公开(公告)号:WO2020236749A1
公开(公告)日:2020-11-26
申请号:PCT/US2020/033461
申请日:2020-05-18
Applicant: LAM RESEARCH CORPORATION
Inventor: ERMEZ, Sema , DENG, Ruopeng , NISHIOKA, Yutaka , BA, Xiaolan , GOPINATH, Sanjay , DANEK, Michal
IPC: H01L21/285 , C23C16/02 , C23C16/08 , C23C16/455
Abstract: Provided herein are methods of depositing tungsten (W) films without depositing a nucleation layer. In certain embodiments, the methods involve depositing a conformal reducing agent layer of boron (B) and/or silicon (Si) on a substrate. The substrate generally includes a feature to be filled with tungsten with the reducing agent layer conformal to the topography of the substrate including the feature. The reducing agent layer is then exposed to a fluorine-containing tungsten precursor, which is reduced by the reducing agent layer to form a layer of elemental tungsten. The conformal reducing agent layer is converted to a conformal tungsten layer.
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公开(公告)号:WO2019036292A1
公开(公告)日:2019-02-21
申请号:PCT/US2018/046232
申请日:2018-08-10
Applicant: LAM RESEARCH CORPORATION
Inventor: SCHLOSS, Lawrence , HUMAYUN, Raashina , GOPINATH, Sanjay , GAO, Juwen , DANEK, Michal , ASHTIANI, Kaihan Abidi
IPC: H01L21/285 , H01L21/02 , H01L21/768 , H01L27/11524 , H01L27/11529
Abstract: Disclosed are methods of depositing a transition metal such as tungsten on a semiconductor substrate. The method includes providing a gas mixture of diborane with a balance of hydrogen, where the hydrogen serves to stabilize the diborane in the gas mixture. The method further includes delivering the gas mixture to the semiconductor substrate to form a boron layer, where the boron layer serves as a reducing agent layer to convert a metal-containing precursor to metal, such as a tungsten-containing precursor to tungsten. In some implementations, the semiconductor substrate includes a vertical structure, such as a three-dimensional vertical NAND structure, with horizontal features or wordlines having openings in sidewalls of the vertical structure, where the boron layer may be conformally deposited in the horizontal features of the vertical structure.
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