Abstract:
Disclosed is a method and apparatus for determining the erosional characteristics of a mudcake on a wellbore wall. According to various embodiments of the invention, the method includes preparing a mudcake, forming a mudcake assemblage (122) comprising the prepared mudcake, a screen (124), and a filter paper, and submerging and securing the mudcake assemblage (122) in a container (110) filled with a fluid. The fluid includes one of a native fluid, such as fresh water or seawater, and a foreign fluid, such as a cleaning or wahing fluid or a spacer fluid, to the mudcake. The method further includes agitating the fluid for a plurality of time intervals, removing the mudcake assemblage (122) from the container (110) after expiration of each time interval, and drying the mudcake assemblage (122). Further, the method includes weighing the mudcake assemblage (122) to determine an interval weight for each time interval, and determining the erosional characteristics of the mudcake on the wellbore wall by graphically correlating the determined interval weights of the remaining mudcake in the mudcake assemblage (122) as a function of time. An erosion rate of the mudcake is defined by a slope of a tangent of an initial portion of the graphical correlation between the determine interval weights and cumulative time.
Abstract:
A method of conversion of a water-based mud to a gel-based LCM quickly to control lost circulation in a lost circulation zone in a wellbore during continuous drilling with a drilling mud, the drilling mud comprises a volcanic ash, water, a de-foamer, a pH buffer, and a polymer. The method comprises the steps of entering the lost circulation zone, determining a lost circulation volumetric flow rate, metering a first amount of a binder into the drilling mud to create a binder containing mud, pumping the binder containing drilling mud into the wellbore, and suspending metering of the first amount of the binder to the drilling mud after a pre-defined regulating period of time effective to permit the binder containing drilling mud to create a gel-based LCM operable to alter the lost circulation zone.
Abstract:
A classification scheme for classifying sized bridging materials (107), as used in drilling and/or completion fluids, is disclosed. The scheme identifies a durability metric for the sized bridging materials (107). The durability metric is determined by submitting the sized bridging materials to simulated downhole conditions and measuring variations in the particle size distribution of the sized bridging materials. The scheme then identifies a value range having a higher relative strength and a lower relative strength. The sized bridging materials 107 may then be tested according to the durability metric and associated with a relative strength based on the durability metric determined during the test.
Abstract:
A method for quality control and quality assurance of sized bridging materials rotates a control sample having a fluid portion and a solids portion of sized bridging materials in a tubular container for a predetermined period of time. The control sample is then analyzed in a laser particle size analyzer to determine a particle size distribution for the control sample. A wet grinding sample having a fluid portion and a solids portion of the sized bridging materials is then rotated in the tubular container with a loose cylinder rod for a predetermined time to simulate borehole conditions. The tubular container and loose cylinder can take the form of a temperature controlled bar miller. The wet grinding sample is then analyzed in the laser particle size analyzer to determine a particle size distribution for the wet grinding sample. The two particle size distributions are used to define a shift factor that represents the relative strength of the sized bridging materials.
Abstract:
Embodiments of the invention provide a drilling, drill-in, and completion water-based mud composition containing micro or nanoparticles for use in hydrocarbon drilling. The water- based drilling mud composition includes water present in an amount sufficient to maintain flowability of the water-based drilling mud composition, and drilling mud, which includes particles. The particles are selected from microparticles, nanoparticles, and combinations thereof. The water-based drilling mud composition also includes an effective amount of a multi¬ functional mud additive, which includes psyllium seed husk powder. The water-based drilling mud composition is operable to keep the particles stabilized and dispersed throughout the drilling mud composition in the absence of a surfactant.
Abstract:
Drilling mud compositions and related methods are provided as embodiments of the present invention. The drilling mud compositions are water-based and contain volcanic ash. The compositions and methods of the present invention provide improved properties relative to tolerance of high salt content, cement, lime, and temperatures.
Abstract:
Processes for producing alkyl esters useful as base fluids in oil-based mud compositions. The alkyl esters are produced from raw material waste oil that include vegetable oil. The raw material waste oil can be obtained from the food industry, such as from food chains. The raw material waste oil is purified by removing impurities from it. The raw material waste oil is then esterified with an alcohol in the presence of a catalyst. The resulting alkyl ester products are then separated from triglycerides. The alkyl ester products are then washed and dried.
Abstract:
Methods and apparatuses are provided for testing and quantifying structural durability characteristics such as the abrasion rate of bridging materials used in drilling fluids. Embodiments include sieving to create uniform batches having particles within a predefined range. Embodiments include selecting and drying a batch, separating the dried batch into dry samples, and selecting a test sample. Embodiments include sealing the test sample, a volume of liquid, and a rod in a cylindrical testing cell and rotating the cylindrical testing cell containing the rod such that the rod rolls in relation to an inner wall of the cylindrical testing cell and applies force partially crushing the test sample. The testing cell is built as a sealed wet rod milling device. Embodiments include sieving a resulting sample to create a durable sample having particles within the predefined range and drying the durable sample. Embodiments include measuring a mass of the dried durable sample to define a durable mass and comparing the durable mass to the initial mass of the test sample.
Abstract:
Drilling, drill-in and completion fluids containing nanoparticles for use in hydrocarbon drilling and recovery processes and methods related thereto are provided. The fluids also include a dual acting shield agent that shields the nanoparticles and also acts as a viscosifier. The fluids can be used in various types of hydrocarbon drilling and recovery processes, such as drilling, drill in, completion, and the like.
Abstract:
A compression test rig apparatus for determining a mechanical characterization of a gel-based LCM test sample comprising an LCM test cell configured to contain the gel-based LCM test sample, the LCM test cell comprising a cylinder wall defining a cell space volume configured to hold the gel-based LCM test sample, and a floor defining an extrusion hole configured to extrude the gel-based LCM test sample to create an extruded gel; an extruded gel collector configured to receive the extruded gel from the extrusion hole as an extruded gel volume; a perforated disc comprising perforations, wherein the perforated disc is configured to allow the gel-based LCM test sample to pass through the perforations; and a flat foot disc piston in flush contact with the cylinder wall, the flat foot disc piston configured to compress the gel-based LCM test sample at a displacement speed to produce compression data.