Abstract:
In one embodiment, the present disclosure relates generally to a method for thermally decomposing a complex precursor salt. In one embodiment, the method includes heating a salt in a reactor until a molten salt is formed, adding the complex precursor salt to the molten salt in the reactor and removing a volatile precursor halide formed from thermal decomposition of the complex precursor salt from the reactor.
Abstract:
In one embodiment, the present invention relates generally to a method for reutilizing ionic halides in a production of an elemental material. In one embodiment, the method includes reacting a mixture of an ionic halide, at least one of: an oxide, suboxide or an oxyhalide of an element to be produced and an aqueous acid solution at moderate temperature to form a complex precursor salt and a salt, forming a precursor halide from the complex precursor salt, reducing the precursor halide into the element to be produced and the ionic halide and returning the ionic halide into the mixture of the reacting step.
Abstract:
A method for making high purity elemental silicon for solar panel are disclosed. The method comprising a reaction between silicon tetrafluoride and elemental magnesium to generate a reaction product and separating elemental silicon from magnesium fluoride.
Abstract:
In one embodiment, the present invention relates generally to a multi-stage system for performing melt coalescence and separation, the multi-stage system. In one embodiment, the multi-stage system includes a first container for mixing a powder with a salt, the first container having an opening, a heating means coupled to the first container for heating the first container and a second container coupled to the first container.
Abstract:
The present invention relates generally to a liquid injector for silicon production. In one embodiment, the injector includes a tube having at least one opening at a first end of said tube, a moveable sealing means disposed inside the tube for sealing the at least one opening and a heating means coupled to the tube for controlling a temperature of a liquid exiting the tube through the at least one opening.
Abstract:
Aspects of the invention include methods for producing purified semiconductor or metallic materials. In one embodiment, the methods include admixing a particulate composition of a material, for instance, a metal, with a metal halide to produce a metal-metal halide admixture. The admixture is then heated to a temperature that is above the material's melting point in a container that is chemically and physically stable at that temperature. The molten admixture is allowed to segregate into a lower of the material and an layer of the metal halide and cooled. The metal halide is then separated from the material and a purified semiconductor or metallic material is thereby produced. Also provided are purified material crystals, shaped ingots and/or taper, sheet, or ribbons produced by such methods, as well as the silicon chips and solar panels in which such products are employed.