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    PROCESS FOR THE PRODUCTION OF A CERAMIC ARTICLE
    1.
    发明申请
    PROCESS FOR THE PRODUCTION OF A CERAMIC ARTICLE 审中-公开

    公开(公告)号：WO2019201964A1

    公开(公告)日：2019-10-24

    申请号：PCT/EP2019/059865

    申请日：2019-04-16

    Applicant: VECOR IP HOLDINGS ,  VECOR CERAMIC TILES ITALIA S.R.L.

    Inventor： SEVERIN, Erik

    IPC: C04B33/02 ,  C04B33/132 ,  C04B33/135 ,  C04B35/01 ,  C04B35/18 ,  C04B33/138 ,  C04B33/22 ,  C04B33/24

    Abstract: A process for the production of a ceramic article, the process comprises the steps of: (a) preparing a particulate mixture; (b) contacting the particulate mixture to water to form a humidified mixture; (c) pressing the humidified mixture to form a green article; (d) optionally, subjecting the green article to an initial drying step; (e) optionally, glazing the green article to form a glazed green article; (f) subjecting the green article to a heat treatment step in a kiln to form a hot fused article; and (g) cooling the hot fused article to form a glazed ceramic article, wherein the particulate mixture comprises from 30wt% to 80wt% recycled aluminium silicate material, wherein the particulate mixture has a particle size distribution such that: (i) the d 50 particle size of from 10μm to 30μm; (ii) the d 70 particle size of less than 40μm; and (iii) the d 98 particle size of less than 60μm, wherein steps (c) and (f), and optionally steps (d) and (e) are continuous process steps.

    PROCESS FOR MAKING A REFRACTORY ARTICLE
    2.
    发明申请
    PROCESS FOR MAKING A REFRACTORY ARTICLE 审中-公开

    公开(公告)号：WO2021214289A1

    公开(公告)日：2021-10-28

    申请号：PCT/EP2021/060660

    申请日：2021-04-23

    Applicant: VECOR IP HOLDINGS LIMITED ,  VECOR CERAMIC TILES ITALIA S.R.L.

    Inventor： SEVERIN, Erik ,  MISA, John Vincent Adap ,  FERNANDEZ, Erwin N. ,  KOSZO, Sandor ,  MA, Peter

    IPC: C04B33/135 ,  C04B33/13 ,  C04B33/32 ,  C04B35/626 ,  C04B35/66

    Abstract: The present invention relates to a process for making a refractory article, the process comprises the steps of: (a) preparing a particulate refractory mixture by: (I) obtaining coal combustion fly ash having a bimodal particle size distribution such that: (i) the smaller peak is in the range of from greater than 32μm to 75μm; and (ii) the larger peak is in the range of from greater than 90μm to 250μm; and (II) contacting the coal combustion fly ash with binder and/or water, wherein the particulate refractory mixture comprises: (i) from 90wt% to 99wt% coal combustion fly ash (I); and (ii) from 1wt% to 10wt% binder and/or water (II); (b) optionally, contacting the particulate refractory mixture to water; (c) pressing the particulate refractory mixture to form a green article; (d) optionally, subjecting the green article to an initial drying step; (e) subjecting the green article to a firing step in a kiln to form a hot article; and (f) cooling the hot article to form a refractory article.

    PROCESS FOR PREPARING WHITENED FLY ASH
    5.
    发明申请
    PROCESS FOR PREPARING WHITENED FLY ASH 审中-公开

    公开(公告)号：WO2022034214A1

    公开(公告)日：2022-02-17

    申请号：PCT/EP2021/072598

    申请日：2021-08-13

    Applicant: VECOR IP HOLDINGS LIMITED ,  VECOR CERAMIC TILES ITALIA S.R.L.

    Inventor： SEVERIN, Erik ,  FERNANDEZ, Erwin, N. ,  MISA, John, Vincent, Adap

    IPC: B07B1/00 ,  B07B15/00 ,  B03B9/04 ,  B03C1/32 ,  C04B14/00 ,  C08K3/013 ,  C08K9/00 ,  C04B18/08

    Abstract: The present invention relates to a process for preparing whitened fly ash, wherein the process comprises the steps of: (a) subjecting fly ash to a size classification step to obtain size classified fly ash having a particle size such that at least 90wt% has a particle size of from 44µm to 250µm; (b) optionally, contacting the size classified fly ash from step (a) with water so as to form a slurry, wherein the slurry has a solid content of less than 40wt%; (c) subjecting the slurry obtained in step (b) to an exhaustive magnetic separation step to form magnetically treated fly ash, wherein the exhaustive magnetic separation step comprises a first magnetic extraction step and a second magnetic extraction step, wherein the second magnetic extraction step is carried out at a higher magnetic field strength than the first magnetic extraction step; and (d) subjecting the magnetically treated fly ash obtained in step (c) to a milling step to form whitened fly ash.

    PROCESS FOR MAKING A REFRACTORY ARTICLE
    6.
    发明申请
    PROCESS FOR MAKING A REFRACTORY ARTICLE 审中-公开

    公开(公告)号：WO2021214288A1

    公开(公告)日：2021-10-28

    申请号：PCT/EP2021/060658

    申请日：2021-04-23

    Applicant: VECOR IP HOLDINGS LIMITED ,  VECOR CERAMIC TILES ITALIA S.R.L.

    Inventor： SEVERIN, Erik ,  MISA, John Vincent Adap ,  FERNANDEZ, Erwin N. ,  KOSZO, Sandor ,  MA, Peter

    IPC: C04B33/135 ,  C04B33/13 ,  C04B35/66 ,  C04B30/00 ,  C04B33/32

    Abstract: The present invention relates to a process for making a refractory article, the process comprises the steps of: (a) preparing a particulate refractory mixture by: (I) obtaining coal combustion fly ash having a particle size distribution such that at least 60wt% of the particles have a particle size of from greater than 90μm to less than 250μm; and (II) contacting the coal combustion fly ash with binder and/or water, wherein the particulate refractory mixture comprises: (i) from 90wt% to 99wt% coal combustion fly ash (I); and (ii) from 1wt% to 10wt% binder and/or water (II); (b) optionally, contacting the particulate refractory mixture to water; (c) pressing the particulate refractory mixture to form a green article; (d) optionally, subjecting the green article to an initial drying step; (e) subjecting the green article to a firing step in a kiln to form a hot article; and (f) cooling the hot article to form a refractory article.

    A PROCESS FOR MAKING A SINTERED ARTICLE
    8.
    发明申请
    A PROCESS FOR MAKING A SINTERED ARTICLE 审中-公开

    公开(公告)号：WO2021214285A1

    公开(公告)日：2021-10-28

    申请号：PCT/EP2021/060653

    申请日：2021-04-23

    Applicant: TIPCO BV ,  VECOR CERAMIC TILES ITALIA S.R.L.

    Inventor： SEVERIN, Erik ,  MISA, John Vincent Adap ,  FERNANDEZ, Erwin N. ,  KOSZO, Sandor ,  MA, Peter

    IPC: C04B33/135 ,  C04B33/24 ,  C04B33/32 ,  C04B35/626

    Abstract: The present invention relates to a process for making a sintered article, the process comprises the steps of: (a) preparing a particulate mixture; (b) contacting the particulate mixture to water to form a humidified mixture; (c) pressing the humidified mixture to form a green article; (d) optionally, subjecting the green article to an initial drying step; (e) subjecting the green article to a firing step in a kiln to form a hot fused article; and (f) cooling the hot fused article to form a sintered article, wherein the particulate mixture comprises: (i) at least 20wt% coarse coal combustion fly ash; and (ii) at least 30wt% clay, wherein the coarse coal combustion fly ash has a particle size in the range of from greater than 150μm to less than 250μm.

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