Abstract:
본 발명은 강판을 롤피더로 밀어 이동시킴과 동시에 위치고정된 하부포밍절단기에 대해 상부포밍절단기를 회동시켜 강판을 호 형상으로 4회 절곡시킨 다음 하부포밍절단기에 대해 상부포밍절단기를 하향이동시켜 강판을 절단하는 공정을 통해 사각이 호 형상으로 라운딩처리된 변압기코어의 제조가 가능함에 따라 차후에 호 형성을 위한 소둔처리를 부기적으로 실시할 필요없이 변압기 코어부재가 신속용이하게 제조될 수 있도록 한 변압기 코어용 강판 가공장치 및 가공방법에 관한 것이다. 본 발명의 바람직한 일 실시 예에 따른 변압기 코어용 강판 가공장치는 일측에 유입구가 구비되고 타측에 배출구가 구비되며 내부에는 상기 유입구와 상기 배출구를 연결하는 강판이송통로가 형성되는 본체와, 상기 본체의 강판이송통로 상에 설치되어 강판을 강제이송시키는 롤피더와, 상기 본체의 배출구의 하측에 고정설치되는 하부포밍절단기와, 상기 하부포밍절단기의 직후방에 상하이동 가능하게 설치되는 포밍절단블럭과, 상기 포밍절단블럭에 회동가능하게 설치되는 상부포밍절단기와, 상기 포밍절단블럭의 일측에 설치되어 상기 상부포밍절단기를 회동시키는 회전모터와, 상기 본체의 상측에 설치되고 상기 포밍절단블럭을 상하이동시켜 상기 상,하부포밍절단기에 의해 상기 강판이 절단되도록 하는 절단실린더와, 상기 본체에 구비되고 상기 롤피더, 상기 회전모터 및 상기 절단실린더의 작동을 제어하는 컨트롤러가 포함된다. 또한 본 발명의 바람직한 일 실시 예에 따른 변압기 코어용 강판 가공방법은 상부롤과 하부롤을 구비하는 롤피더의 가동을 통해 강판을 이송하여 상기 강판을 기준으로 상하부에 엇갈리게 배열되는 상,하부포밍절단기 사이에 1차 호상절곡지점이 위치되게 하는 제 1 단계와, 상기 롤피더의 정지 후에 상기 상부포핑절단기를 회동시키는 제 2 단계와, 상기 롤피더를 가동시켜 상기 강판이 상기 상,하부포밍절단기에 의해 일정 곡률반경으로 하향 절곡되도록 하는 제 3 단계와, 상기 롤피더(20)의 정지 후에 상기 상부포핑절단기를 원위치로 회동시키는 제 4 단계와, 상기 롤피더를 가동시켜 상기 상,하부포밍절단기 사이에 2차 호상절곡지점이 위치되게 한 후 상기 제 2 내지 제 4 단계를 반복하는 제 5 단계와, 상기 롤피더를 가동시켜 상기 상,하부포밍절단기 사이에 3차 호상절곡지점이 위치되게 한 후 상기 제 2 내지 제 4 단계를 반복하는 제 6 단계와, 상기 롤피더를 가동시켜 상기 상,하부포밍절단기 사이에 4차 호상절곡지점이 위치되게 한 후 상기 제 2 내지 제 4 단계를 반복하는 제 7 단계와, 상기 롤피더를 가동시켜 상기 강판이 일정길이만큼 더 배출되도록 한 후 상기 롤피더를 정지시킨 다음 상기 하부포밍절단기에 대해 상기 상부포밍절단기를 하향이동시켜 상기 강판을 절단한 후 상기 상부포밍절단기를 원위치시키는 제 8 단계가 포함된다.
Abstract:
Die Erfindung betrifft eine Verbindungsanordnung von zwei Karosseriebauteilen (110, 140), bei welcher das erste Karosseriebauteil (110) als Blechbauteil mit einem Fügeflansch (111) ausgebildet und an diesem Fügeflansch (111) mit dem zweiten Karosseriebauteil (140) mittels Schweißverbindung (150) verbunden ist, wobei der Fügeflansch (111) am ersten Karosseriebauteil (110) einen umgeschlagenen Rand (112) aufweist und dadurch mit doppelter Blechdicke ausgebildet ist. Die Erfindung betrifft ferner ein Verfahren zur Herstellung eines Blechbauteils (110) mit gedoppeltem Fügeflansch (111) für die Verwendung in einer solchen Verbindungsanordnung.
Abstract:
Adjustable jig (10) for sheet metal brake (100) including first arm (12) configured to mount to brake (100), and adjustable backstop (18) affixed on first arm (12). Adjustable backstop (18) is set at adjustable first distance (36) from front face (106) of brake (100) when first arm (12) is mounted to brake (100). First adjustable front stop (44) can be configured to engage first arm (12) and retain an adjustable first front stop position relative to first arm (12). Second adjustable front stop (50) can be configured to engage first arm (12) and retain an adjustable second front stop position relative to first arm (12). First and second front stops (44, 50) are independently adjustable relative to first arm (12). A method for bending sheet metal (110) with sheet metal brake (100) and adjustable jig (10).
Abstract:
Die Erfindung betrifft ein Verfahren zum Biegen mindestens einer Kante eines Verbundblechs (1), welches mindestens zwei äußere Metallschichten (2, 3) und eine innere Kunststoffschicht (4) aufweist, bei welchem die Kante des Verbundblechs (1) in einem ersten Schritt abgekantet wird und in mindestens einem weiteren Verfahrensschritt fertig gebogen wird. Daneben betrifft die Erfindung ein entsprechend gebogenes Verbundblech (1). Die Aufgabe ein Verfahren zum Biegen eines Verbundblechs (1) zur Verfügung zu stellen, bei welchem Risse in den Metallschichten (2, 3) des Verbundblechs (1) vermieden werden können und gleichzeitig auf einfache Weise ein Falz bereitgestellt werden kann, wird dadurch gelöst, dass beim Abkanten der Kante ein Abkantstempel (5), ein Niederhalter (6) und ein Abkantbacken (7) verwendet wird, der Abkantstempel (5) eine in Biegerichtung unterhalb der Biegekante (8) des Abkantstempels (5) verlaufende Nut (9) aufweist.
Abstract:
The invention relates to a bending machine (46) for flat materials, comprising a machine frame (10), a lower (24) and an upper (64) cheek mounted on the machine frame by means of which the flat material (46) can be fixed, and a device (120,130) for displacing a bending tool by means of which a bending tool (110,310) can be displaced. The aim of the invention is to improve said bending machine in such a way that the movements of the bending tool (110,310) can be carried out with technically simple means and in a precise manner. To this end the bending tool (110,310) has a protruding bending part (242) with a curved pressure application surface (246) for exerting pressure to one side (116) of the flat material (46) and the bending tool (110,310) can be displaced by the bending tool displacement device (120, 320) between an initial bending position and a final bending position along a trajectory (260) around the respective bending edge (104,106). Said edge is set in a defined manner in such a way that the curved pressure application surface (246) and the flat material (46) side (116) subjected to a pressure move in relation to each other such that they execute a substantially non-sliding rolling motion.
Abstract:
The invention relates to a bending machine for flat material, comprising a lower and an upper cheek with which the flat material can be fixed and a lower and upper bending tool unit. According to the invention the bending tool not required for bending the flat material can be moved into a resting position and in the bending tool unit the clamping plane, the bending tool in the resting position and the bending tool holder delimit a bending space which is free of bending machine elements and which extends in an angular range of at least 100 DEG around the bending edge active at a given moment.
Abstract:
A bending machine has a bottom platen (12) with a bottom platen tool and a top platen (14) with a top platen tool movable with respect to one another to clamp a workpiece, as well as a bending platen (30) that can swivel around a swivelling axis (36) and has bending platen tool segments (44) provided each with a compression surface segment. A bending platen compression surface which presses the workpiece during bending can be composed of the compression surface segments. In order to improve such a bending machine so that the width of the bending platen compression surface may be easily altered, at least one bending platen tool segment is adjustable. In the adjustable bending platen tool segment, the compression surface segment can be moved from an active position in which it adds to the compression surface of the bending platen tool to an inactive position in which it is without effect during a bending operation.
Abstract:
An assembly line for producing steel coffers (2) from sheet metal plates (1) for ceiling and/or wall constructions, in particular for completing the interior or for building the superstructure of ships, for transportable and movable buildings, for halls, hotels and the like, has a cutting and/or stamping station (3), a bending press (4) with an associated manipulator (5) and associated ball transfer table (6), and a soldering station (7), as well as at least one running carriage (8) capable of travelling back and forth below these stations (3, 5, 7) and designed as an underfloor vehicle, an underfloor trolley or the like. The bending press (4) is combined with a manipulator (5) designed as a semiportal crane movable with respect to the press (4) and having an equally movable, vertically movable gripper rotatable around the vertical axis, with which the sheet metal plates (1) are moved to the required positions in the bending press (4). The bending press (4) has a holding-down clamp capable of being swivelled by an eccentric drive in order to compensate for different thicknesses of the sheet metal plates.
Abstract:
A process for the two-directional bending of sheet metal comprises the following stages: The bending cheek of a swivel press is laid on a first side of a sheet metal section which is bent about a predetermined angle in a first direction of rotation; the bending cheek is then withdrawn from the bent sheet in a first direction of movement prependicularly to its pivoting axis and pivoted further in the first direction of rotation until it lies against the second side of the sheet opposite the first; the bending cheek is shifted in a second direction perpendicularly to the first; after the bent sheet has been suitably moved between the lower and upper cheeks of the bending machine, the bending cheek is laid against the second side of the sheet, which is bent about a predetermined angle by pivoting the bending cheek in a second direction of rotation opposite that of the first. In the bending machine for implementing this process, the bending cheek is fitted so that it can perform both mutually perpendicular movements in the first and second directions of travel.
Abstract:
A device for bending sheet material comprises a receiving plate and a forming plate defining or connectable to one another so as to define therebetween a receiving slot of fixed dimensions. A bending plate is pivotally connected to the receiving plate. The bending plate has an upper surface substantially in a common plane with an upper surface of the receiving plate. The forming plate comprises a first side surface extending along an open end of the receiving slot and forming a first acute angle with a first major surface of the forming plate. The bending plate has a range of pivotal motion of greater than 90°.