摘要:
본 발명에 따른 연마층 형성 물질을 혼합시키고 화학적 반응에 의해 고상화시켜 연마 패드를 제조하는 방법은, 유기물을 물리적 방법으로 분쇄하여 미세 유기 입자로 형성시키는 단계와; 상기 단계에서 형성된 미세 유기 입자를 상기 연마층 형성 물질에 혼합시키는 단계와; 상기 단계의 혼합물에 포어 사이즈 컨트롤이 가능한 불활성 기체, 캡슐형 발포제, 화학적 발포제 중 적어도 어느 하나를 혼합하여, 기상 포어를 형성하는 단계와; 상기 단계를 통해 생성된 혼합물을 겔화 및 경화시켜 연마층을 제조하는 단계와; 상기 연마층을 가공하여 표면에 기상 포어의 개방에 의한 기공들을 분포시키는 단계를 포함하는 것을 특징으로 한다.
摘要:
The present invention describes a microfabricated or nanofabricated structured diamond abrasive with a high surface density array of geometrical protrusions of pyramidal, truncated pyramidal or other shape, of designed shapes, sizes and placements, which provides for improved conditioning of CMP polishing pads, or other abrasive roles. Three methods of fabricating the structured diamond abrasive are described: molding of diamond into an array of grooves of various shapes and sizes etched into Si or another substrate material, with subsequent transferal onto another substrate and removal of the Si; etching of an array of geometrical protrusions into a thick diamond layer, and depositing a thick diamond layer over a substrate pre-patterned (or pre-structured) with an array of geometrical protrusions of designed sizes, shapes and placements on the surface.
摘要:
Verfahren zur Herstellung eines keramisch gebundenen Schleifwerkzeugs (1), insbesondere Honrings, wobei die folgenden Verfahrensschritte in chronologischer Reihenfolge durch zu führ en sind : in einem ersten Verfahrensschritt werden zumindest ein Schleifmittel (2), insbesondere Korund, SiC, Aluminiumoxid und/ oder Superschleifmittel, zumindest ein anorganisches Bindemittel (3), insbesondere als Niederbrandbindung ausgebildet, und zumindest ein organisches Bindemittel (4), insbesondere in Form von Epoxidharz, bereit gestellt und vermischt, das zumindest eine Schleifmittel (2), das zumindest eine anorganische Bindemittel (3) und das zumindest eine organische Bindemittel (4) werden in einem Kaltpressverfahrensschritt (5) zu einem kaltgepressten Grünling (6) vorgepresst, der kaltgepresste Grünling (6) wird in einem Heißpressverfahrensschritt (7) zu einem heißgepressten Grünling (8) verpresst, der heißgepresste Grünling (8) wird in einem Brennver fahrensschritt (9) zu einem Schleifwerkzeugrohling (10), insbesondere Honringrohling, gebrannt, wobei während dem Brennver fahrensschritt (9) das zumindest eine organische Bindemittel (4) zumindest teilweise ausgebrannt wird, und - der Schleifwerkzeugrohling (10) wird in einem nachgelagerten Verfahrensschritt (11) zu dem Schleifwerkzeug (1), in welchem Schleifmittel (2) eingebettet ist, nachbearbeitet.
摘要:
Embodiments herein generally relate to polishing pads and method of forming polishing pads. In one embodiment, a polishing pad having a polishing surface that is configured to polish a surface of a substrate is provided. The polishing pad includes a polishing layer. At least a portion of the polishing layer comprises a continuous phase of polishing material featuring a plurality of first regions having a first pore-feature density and a plurality of second regions having a second pore-feature density that is different from the first pore-feature density. The plurality of first regions are distributed in a pattern in an X-Y plane of the polishing pad in a side-by-side arrangement with the plurality of second regions and individual portions or ones of the plurality of first regions are interposed between individual portions or ones of the plurality of second regions.
摘要:
An abrasive article can include a body including abrasive particles contained in the body and ceramic particles contained within a bond material. The ceramic particles can have an average particle size D50c of at least 2 microns and at most 75 microns. The abrasive particles can include an average particle size D50a greater than the average particle size D50c.
摘要:
A method of making abrasive particles includes: providing a slurry comprising non-colloidal solid particles and a liquid vehicle; forming at least a portion of the slurry into shaped bodies contacting a substrate; at least partially drying the shaped bodies to provide shaped abrasive precursor particles; separating at least a portion of the shaped abrasive precursor particles from the substrate; and converting at least a portion of the shaped abrasive precursor particles into shaped abrasive particles. The shaped abrasive particles comprise alpha alumina having an average crystal grain size of 0.8 to 8 microns and an apparent density that is at least 92 percent of the true density. Each shaped abrasive particle has a respective surface comprising a plurality of smooth sides that form at least four vertexes. Shaped abrasive particles, abrasive articles including them, and methods of using are also disclosed.
摘要:
The present invention describes a microfabricated or nanofabricated structured diamond abrasive with a high surface density array of geometrical protrusions of pyramidal, truncated pyramidal or other shape, of designed shapes, sizes and placements, which provides for improved conditioning of CMP polishing pads, or other abrasive roles. Three methods of fabricating the structured diamond abrasive are described: molding of diamond into an array of grooves of various shapes and sizes etched into Si or another substrate material, with subsequent transferal onto another substrate and removal of the Si; etching of an array of geometrical protrusions into a thick diamond layer, and depositing a thick diamond layer over a substrate pre-patterned (or pre-structured) with an array of geometrical protrusions of designed sizes, shapes and placements on the surface.
摘要:
A high temperature bonded abrasive includes alumina abrasive grits, and a vitreous bond matrix in which the alumina abrasive grits are distributed, the vitreous bond matrix having a cure temperature not less than 1000°C. The alumina abrasive grits include polycrystalline alpha alumina having a fine crystalline microstructure characterized by an alpha alumina average domain size not greater than 500 nm, and the alumina abrasive grits further include a pinning agent that is a dispersed phase in the polycrystalline alpha alumina
摘要:
An ultrahard composite material comprises ultrahard particles dispersed in a phase transformable matrix material. The phase transformable matrix material is a single material including all possible crystallographic phases thereof, that comprises at least one component that is metastable at or near ambient temperature and the metastable component is capable of undergoing Martensitic phase transformation when the composite material is placed under stress, for example stress with a significant shear component. The stability of the matrix material at ambient temperature, and its ability to undergo phase transformation, is enhanced or optimised by ensuring that the matrix material comprises predominantly the crystallographic phase that is the metastable phase and/or by providing the matrix material in a nano grain size range that ensures it is metastable at or near ambient temperature. The metastable phase present will transform when stresses are applied during applications such as the machining of hard materials and the like.