摘要:
A protective coating (20) for use on a silicon-containing substrate (12), and deposition methods therefor, The coating (20) has a strontium-aluminosilicate (SAS) composition that is less susceptible to degradation by volatilization and in corrosive environments as a result of having at least an outer surface region (22) that consists essentially of one or more stoichiometric crystalline phases of SAS and is substantially free of a nonstoichiometric second crystalline phase of SAS that contains a substoichiometric amount of silica. The coating (20) can be produced by carrying out deposition and heat treatment steps that result in the entire coating (20) or just the outer surface region (22) of the coating (20) consisting essentially of the stoichiometric celsian phase.
摘要:
A gas turbine blade 10 comprises a base metal, a platform 14, an airfoil 12 extending upwardly from the platform, a shank 18 extending downwardly from the platform. The shank has an exterior wall 71 and an internal passage 84, and the airfoil 12 has a cooling flow channel 34 inside the airfoil for flowing a cooling flow therethrough. The blade has a first chromide coating 102 contacting the base metal of at least a portion of an interior surface of the shank 18 and interdiffused therewith, wherein the first chromide coating does not have an aluminide coating deposited over it. The blade has a second chromide coating 144 contacting the base metal of at least a portion of an interior surface of the airfoil 12 and interdiffused therewith. A method 200 for preparing a gas turbine blade comprises the steps of applying chromide coatings 71, 72, 73, 74, sealing the interior passages 80 of the shank and airfoil and applying 82, 84 an aluminide or platinum aluminide coating and an optional ceramic layer 86 on the airfoil.
摘要:
A coating system (14) for Si-containing materials, particularly Si-based composites used to produce articles (10) exposed to high temperatures. The coating system (14) is a compositionally-graded thermal/environmental barrier coating (T/EBC) system (14) that includes an intermediate layer (24) containing yttria-stabilized hafnia (YSHf) and mullite, alumina and/or an aluminosilicate, which is used in combination with an inner layer (22) between a Si-containing substrate (12) and the intermediate layer (24) and a thermal-insulating top coat (18) overlying the intermediate layer (24). The intermediate layer (24) provides environmental protection to the silicon-containing substrate (12), and has a coefficient of thermal expansion between that of the top coat (18) and that of the inner layer (22) so as to serve as a transition layer therebetween. The intermediate layer (24) is particular well suited for use in combination with an inner layer (22) of an alkaline earth metal aluminosilicate (such as BSAS) and a top coat (18) formed of YSZ or YSHf.
摘要:
An article (10) comprises a substrate (12) formed of a silicon-comprising material, such as an article (10) exposed to the hostile thermal environment of a gas turbine engine. The article (10) further comprises an environmental barrier layer (16), e.g., an alkaline earth metal aluminosilicate, and a top coat (18) comprising hafnia stabilized with from 0.5 mole % to 10 mole % of an oxide of a metal selected from the group consisting of magnesium, calcium, scandium, yttrium, and lanthanide metals, and mixtures thereof. The article (10) optionally comprises a transition layer (20) between the environmental barrier layer (16) and the top coat (18). A method for preparing a thermal/environmental barrier coating (14) on a substrate (12) formed of a silicon-comprising material is also disclosed.
摘要:
In accordance with an embodiment of the invention, a thermal barrier coating (TBC) for inclusion in a thermal barrier coating/environmental barrier coating system (TBC/EBC system) for use on a silicon containing material substrate is provided. The TBC comprises a compound having a primary constituent portion and a stabilizer portion stabilizing said primary constituent. The primary constituent portion of the TBC comprises hafnia present in an amount of at least about 5 mol% of the primary constituent. The stabilizer portion of said thermal barrier coating comprises at least one metal oxide comprised of cations with a +2 or +3 valence present in the amount of about 10 to about 40 mol% of the thermal barrier coating (14).
摘要:
In accordance with an embodiment of the invention, an article is disclosed which comprises a gas turbine engine component substrate comprising a silicon material; and an environmental barrier coating overlying the substrate, wherein the environmental barrier coating comprises cerium oxide, and the cerium oxide reduces formation of silicate glass on the substrate upon exposure to corrodant sulfates.
摘要:
An article comprising a turbine component other than an airfoil having a metal substrate (60) and a ceramic corrosion resistant coating (64) overlaying the metal substrate (60). This coating (64) has a thickness up to 127 microns and comprises a ceramic metal oxide selected from the group consisting of zirconia, hafnia and mixtures thereof. This coating (64) can be formed by a method comprising the following steps: (a) providing a turbine component other than an airfoil comprising the metal substrate (60); (b) providing a gel-forming solution comprising a ceramic metal oxide precursor; (c) heating the gel-forming solution to a first preselected temperature for a first preselected time to form a gel; (d) depositing the gel on the metal substrate (60); and (e) firing the gel at a second preselected temperature above the first preselected temperature to form the ceramic corrosion resistant coating (64) comprising the ceramic metal oxide. This coating (64) can also be formed by alternative methods wherein a ceramic composition comprising the ceramic metal oxide is deposited by physical vapor deposition on the metal substrate (60) to provide a strain-tolerant columnar structure, or is thermal sprayed on the metal substrate (60).
摘要:
An article (10) comprises a substrate (12) formed of a silicon-comprising material, such as an article (10) exposed to the hostile thermal environment of a gas turbine engine. The article (10) further comprises an environmental barrier layer (16), e.g., an alkaline earth metal aluminosilicate, and a top coat (18) comprising hafnia stabilized with from 0.5 mole % to 10 mole % of an oxide of a metal selected from the group consisting of magnesium, calcium, scandium, yttrium, and lanthanide metals, and mixtures thereof. The article (10) optionally comprises a transition layer (20) between the environmental barrier layer (16) and the top coat (18). A method for preparing a thermal/environmental barrier coating (14) on a substrate (12) formed of a silicon-comprising material is also disclosed.
摘要:
A composition comprising a particulate corrosion resistant component, and a glass-forming binder component. The particulate corrosion resistant component comprises from 0 to about 95% alumina particulates, and from 5 to 100% corrosion resistant non-alumina particulates having a CTE greater than that of the alumina particulates. Also disclosed is an article (30) comprising a turbine component (30) comprising a metal substrate (60) and a corrosion resistant coating (64) having thickness up to 254 microns overlaying the metal substrate (60). At least the layer of this coating (64) adjacent to the metal substrate (60) comprises a glass-forming binder component and the particulate corrosion resistant component adhered to the glass-forming binder component. Further disclosed is a method comprising the following steps: (a) providing a turbine component (30) comprising the metal substrate (60); (b) depositing on the metal substrate (60) a corrosion resistant coating composition; and (c) curing the deposited corrosion resistant coating composition to form at least one layer of a corrosion resistant coating (64) having a thickness up to 254 microns.