Abstract:
A method of fabricating a complementary metal oxide semiconductor (CMOS) device, wherein the method comprises forming a first well region (103) in a semiconductor substrate (102) for accommodation of a first type semiconductor device (130); forming a second well region (104) in the semiconductor substrate (102) for accommodation of a second type semiconductor device (140); shielding the first type semiconductor device (130) with a mask (114); depositing a first metal layer (118) over the second type semiconductor device (140); performing a first salicide formation on the second type semiconductor device (140); removing the mask (114); depositing a second metal layer (123) over the first and second type semiconductor devices (130,140); and performing a second salicide formation on the first type semiconductor device (130). The method requires only one pattern level and it eliminates pattern overlay as it also simplifies the processes to form different suicide material over different devices.
Abstract:
A MOSFET structure and method of forming is described. The method includes forming a metal-containing layer (56) that is thick enough to fully convert the semiconductor layer (22) to a semiconductor metal alloy in a first MOSFET type region (40) but only thick enough to partially convert the semiconductor layer (20) to a semiconductor metal alloy in a second MOSFET type region (30). In one embodiment, the gate stack in a first MOSFET region (40) is recessed prior to forming the metal-containing layer (56) so that the height of the first MOSFET semiconductor stack is less than the height of the second MOSFET semiconductor stack. In another embodiment, the metal-containing layer (56) is thinned over a first type MOSFET region (40) relative to a second type MOSFET region (30) prior to the conversion process.
Abstract:
A method of forming a dual self-aligned fully silicided gate in a CMOS device requiring only one lithography level, wherein the method comprises forming a first type semiconductor device (270) having a first well region (253) in a semiconductor substrate (252), first source/drain silicide areas (266) in the first well region (253), and a first type gate (263) isolated from the first source/drain silicide areas (266); forming a second type semiconductor device (280) having a second well region (254) in the semiconductor substrate (252), second source/drain silicide areas (256) in the second well region (254), and a second type gate (258) isolated from the second source/drain silicide areas (256); selectively forming a first metal layer (218) over the second type semiconductor device (280); performing a first fully silicided (FUSI) gate formation on only the second type gate (258); depositing a second metal layer (275) over the first and second type semiconductor devices (270,280); and performing a second FUSI gate formation on only the first type gate (263).
Abstract:
A process for forming a metal silicide gate in an FET device, where the suicide is self-forming (that is, formed without the need for a separate metal/silicon reaction step), and no CMP or etchback of the silicon material is required. A first layer of silicon material (3) (polysilicon or amorphous silicon) is formed overlying the gate dielectric (2); a layer of metal (4) is then formed on the first layer (3), and a second layer of silicon (5) on the metal layer (4). A high-temperature (greater than 700 0C) processing step, such as source/drain activation anneal, is subsequently performed; this step is effective to form a silicide layer (30) above the gate dielectric (2) by reaction of the metal with silicon in the first layer. A second high-temperature processing step (such as source/drain silicidation) may be performed which is effective to form a second silicide layer (50) from silicon in the second layer (5). The thicknesses of the layers are such that in the high-temperature processing, substantially all the first layer and at least a portion of the second layer are replaced by silicide material. Accordingly, a fully suicided gate structure may be produced.