摘要:
A welding method for making cladding or buttering on an inner surface (1a) of a base material (1), an inner surface (2a) of an opening portion (2) formed in the base material, and the cut surface (R) formed in such a manner that the cut surface (R) is continuous from the inner surface of the base material to the inner surface of the opening portion, wherein the welding method includes a step of forming a protruding portion (3) on the base material in advance, the protruding portion including a temporary welding surface (3a) extending toward the center (C) of the opening portion in such a manner that the temporary welding surface is uniformly continuous to the inner surface of the base material and including the cut surface buried therein, subsequently a step of making a first cladding or buttering (5) on the inner surface of the base material and the temporary welding surface so that belt-like forms each having a predetermined width are arranged in parallel thereon, subsequently a step of forming the cut surface by cutting the protruding portion as well as a portion of the first cladding or buttering so that the cut surface is along the contour shape of the inner surface of the opening portion, subsequently a step of making the second cladding or buttering on the inner surface of the opening portion and the cut surface so that the second cladding or buttering is continuous to the first cladding or buttering along the contour shape of the inner surface of the opening portion.
摘要:
An alloy comprising about 0.5 weight percent to about 2 weight percent carbon, about 15 weight percent to about 30 weight percent chromium, about 4 weight percent to about 12 weight percent nickel, up to about 3 weight percent manganese, up to about 2.5 weight percent silicon, up to about 1 weight percent zirconium, up to about 3 weight percent molybdenum, up to about 3 weight percent tungsten, up to about 0.5 weight percent boron, up to about 0.5 weight percent impurities, and iron.
摘要:
Provided is a flux-cored wire that is for build-up welding, can obtain a target welding metal composition by means of a low number of layers, and has a low base material dilution. The flux-cored wire for build-up welding, which is such that flux fills the inside of an outer skin, has a composition satisfying the belowmentioned formula (I) when, with respect to the total mass of the flux, the total content (F equivalent value) of alkali metal fluorides and alkaline earth metal fluorides is A (mass%), the total content of alkali metal elemental metals and alkaline earth metal elemental metals is B (mass%), and the total content of alkali metal oxides and alkaline earth metal oxides is C (mass%): 0.3 ‰¤ A / 1 + 0.7 × B + 2 C ‰¤ 2.0
摘要:
An additive manufacturing process (110) wherein a powder (116) including a superalloy material and flux is selectively melted in layers with a laser beam (124) to form a superalloy component (126). The flux performs a cleaning function to react with contaminants to float them to the surface of the melt to form a slag. The flux also provides a shielding function, thereby eliminating the need for an inert cover gas. The powder may be a mixture of alloy and flux particles, or it may be formed of composite alloy/flux particles.
摘要:
A method of repairing defect in cast iron workpiece, including: machining the workpiece in the area of the defect to remove the defective material and form a chamber opening at a surface of the workpiece; anchoring a receptacle to the workpiece above the chamber (2), the receptacle is provided with an orifice in communication with the chamber; adding molten iron (4) into the receptacle so that it at least part of it flows into the chamber; adding slagging agent (5) into the receptacle; heating the slagging agent and the molten iron with an electrode (6); adding nodulizing agent into the molten iron so as to segregate graphite; and allowing the molten iron and the workpiece to cool down slowly. The above-described technique also has applicability for connecting two cast iron workpieces (11,12) together.
摘要:
The method for the production of a support on a component (14), comprises applying a metallic matrix of the support based on current-carrying main wire as electrode by mean of a welding arc in a welding bath on the polarity opposed as pole with the electrode, feeding a current-carrying addition wire into the welding arc, and melting the welding arc of the additional wire and the component and then combining superficially during the hardening with the support in firmly bonded manner. The additional wire is connected with the component in electrically conductive manner. The method for the production of a support on a component (14), comprises applying a metallic matrix of the support based on current-carrying main wire as electrode by mean of a welding arc in a welding bath on the polarity opposed as pole with the electrode, feeding a current-carrying addition wire into the welding arc, and melting the welding arc of the additional wire and the component and then combining superficially during the hardening with the support in firmly bonded manner. The additional wire is connected with the component in electrically conductive manner. The head wire and the additional wire are a cored wire. The head wire is adjusted to an angle of 0-14[deg] against a solder (16) on the component in seam direction. The additional wire is adjusted around an angle of 40-60 against the head wire. A portion of 40 vH of a current force is discharged in the head wire into the additional wire. The portion is controlled over a feed rate of the additional wire. An INDEPENDENT CLAIM is included for a device for the production of a support on a component with a current source and welding head.
摘要:
An alloy comprising about 0.5 weight percent to about 2 weight percent carbon, about 15 weight percent to about 30 weight percent chromium, about 4 weight percent to about 12 weight percent nickel, up to about 3 weight percent manganese, up to about 2.5 weight percent silicon, up to about 1 weight percent zirconium, up to about 3 weight percent molybdenum, up to about 3 weight percent tungsten, up to about 0.5 weight percent boron, up to about 0.5 weight percent impurities, and iron.
摘要:
Gegenstand der Erfindung ist ein Verfahren zur Herstellung eines Karosserie-Tragrahmens (Synecon-Frame) und ein nach diesem Verfahren hergestellter Karosserie-Tragrahmen (16; 17). Bei dem erfindungsgemäßen Tragrahmen ist die A-Säule (1) werkstoffeinstückig mit dem Dachlängsträger (2) verbunden und als durchgehendes Profilteil (1; 2) entsprechend in sich gebogen. Weitere Profilteile wie z. B. die B-Säule (4) und die A-Traversen (7; 8) sind über Fügestöße (11) mit diesem durchgehenden Profilteil (1; 2) verbunden. Diese Fügestöße (11) werden durch sowohl in dem durchgehenden Profilteil (1; 2) ausgebildeten Ausklinkungen (21) als auch durch Ausklinkungen (32) an den Enden der daran anschließenden Profilteile definiert. In der Elektronenstrahlschweißanlage durchläuft der Tragrahmen (16) mehrere Evakuierungskammern (1; 2) bis schließlich in der Schweißkammer (3) die exakt aufeinander abgestimmten Fügestöße (11) mittels einer vorzugsweisen numerischen freibewegbaren Elektronenstrahlkanone im Vakuum verschweißt werden. Der mit diesem Verfahren hergestellte Tragrahmen weist ein besonders vorteilhaftes dynamisches Verhalten auf, da dieser durchgehende Längsträger aufweist und diese mit Hilfe des Elektronenstrahlschweißens in einem sehr lokal begrenzten Bereich exakt mit den übrigen Tragrahmenprofilen verbunden sind.
摘要:
A method and apparatus for electroslag surfacing of metal plate which utilizes a plate feeder assembly to which the plate is presented and which includes an elongate, horizontally disposed feeder table having an approach-end section and a runout-end section. The plate, with a major surface uppermost, is conveyed along the feeder table in a feeding direction from said approach-end section to said runout-end section, and is subjected to an electroslag operation at a surfacing installation located intermediate those sections to provide a cladding metal layer on that surface. At the surfacing installation, there is a flux mould arrangement under an electrode holder and feeder assembly having depending electrodes vertically in line with the interior of the mould arrangement. The plate is passed under the mould arrangement and the electrode holder and feeder assembly is vertically adjusted to bring a lower end of the electrode means into contact with the upper surface and to establish current flow. On establishing current flow, the electrodes then are raised to establishing an arc between the electrodes and the uppermost surface, with charging of flux to mould arrangement establishing a molten slag pool which overlies that surface to submerge and extinguish the arc. Alloy powder material to said mould arrangement at the interface between the slag pool and the uppermost surface and melted in said mould arrangement to clad the uppermost surface as the metal plate is conveyed under the mould arrangement.
摘要:
Apparatus for cladding and thus reclaiming a worn rolling mill roll by fusing a surface layer thereon, comprises an electro-slag mould (7); a slewable derrick structure (Fig. 2) able to feed a split tubular, consumable electrode (51) into the mould; a turn-table (8) supporting the mould; a tiltable induction furnace (55) to charge the mould with molten flux; product transport means (Fig. 1) to lift a worn mill roll through the mould and withdraw it downwardly from the mould as cladding proceeds and comprising rigid hangers (12) extending downwardly from the turn-table, an elevator carriage (14) with a product holder and adapter including a mould plug (29), and power driven jack screws (19) to raise and lower the carriage (14); and drive means (9, 11) to cause rotary oscillation of the turn-table and the components carried by it, including the roll, relative to the electrode. A method of cladding a worn roll by the electro-slag process is also disclosed wherein the mould and roll are rotationally oscillated about the axis of the roll relative to the electrode, as cladding proceeds.