公开(公告)号：US11945166B2

公开(公告)日：2024-04-02

申请号：US18050802

申请日：2022-10-28

Applicant: Align Technology, Inc.

Inventor： Viswanath Meenakshisundaram ,  Srinivas Kaza ,  Chunhua Li ,  Lance Robert Pickens ,  Shawn Stromenger ,  Jun Sato ,  Siobhan O'Leary ,  Peter Webber ,  Brett E. Kelly ,  Jennifer Chavez

IPC: B29C64/35 ,  A61C7/08 ,  B08B7/00 ,  B08B7/04 ,  B29C35/08 ,  B29C64/124 ,  B29C64/30 ,  B29C64/357 ,  B29C64/379 ,  B29C64/386 ,  B29C71/04 ,  B29L31/00 ,  B33Y40/20 ,  B33Y50/00 ,  B33Y80/00

CPC classification number: B29C64/35 ,  B08B7/0071 ,  B08B7/04 ,  B29C35/0805 ,  B29C64/30 ,  B29C64/357 ,  B29C64/379 ,  B29C64/386 ,  B29C71/04 ,  B33Y40/20 ,  B33Y50/00 ,  B33Y80/00 ,  A61C7/08 ,  B29C64/124 ,  B29L2031/753

Abstract: Systems, methods, and devices for post-processing additively manufactured objects are disclosed herein. In some embodiments, a method includes receiving a plurality of additively manufactured objects on a rotor, the plurality of additively manufactured objects having excess material thereon. The method can include removing the excess material from the plurality of additively manufactured objects by rotating the plurality of additively manufactured objects via the rotor. The method can further include applying energy to the plurality of additively manufactured objects to cure a portion of each additively manufactured object while the plurality of additively manufactured objects are on the rotor.

公开(公告)号：US12257773B2

公开(公告)日：2025-03-25

申请号：US17959295

申请日：2022-10-03

Applicant: Align Technology, Inc.

Inventor： Mehdi Mojdeh ,  Brett E. Kelly ,  Shiva P. Sambu

IPC: B29C64/188 ,  B29C64/245 ,  B29C64/35 ,  B29C64/393 ,  B29C64/40 ,  B29C71/04 ,  B29L31/00 ,  B33Y10/00 ,  B33Y40/20 ,  B33Y50/02 ,  B33Y80/00

Abstract: A three-dimensional (3D) object comprises a plurality of layers representative of an additive manufacturing process, wherein each layer of the plurality of layers approximately has a first thickness. A first layer of the plurality of layers forms at least a portion of a first surface of the 3D object, the first layer comprising a support region and an overcure region, wherein the first layer approximately has the first thickness at the support region and a greater second thickness at the overcure region. A support mark is included at the support region, wherein the support mark is inset from a first surface profile of the 3D object defined by the overcure region.

公开(公告)号：US20230191702A1

公开(公告)日：2023-06-22

申请号：US18050802

申请日：2022-10-28

Applicant: Align Technology, Inc.

Inventor： Viswanath Meenakshisundaram ,  Srinivas Kaza ,  Chunhua Li ,  Lance Robert Pickens ,  Shawn Stromenger ,  Jun Sato ,  Siobhan O'Leary ,  Peter Webber ,  Brett E. Kelly ,  Jennifer Chavez

IPC: B29C64/35 ,  B29C35/08 ,  B33Y40/20

CPC classification number: B29C64/35 ,  B29C35/0805 ,  B33Y40/20

Abstract: Systems, methods, and devices for post-processing additively manufactured objects are disclosed herein. In some embodiments, a method includes receiving a plurality of additively manufactured objects on a rotor, the plurality of additively manufactured objects having excess material thereon. The method can include removing the excess material from the plurality of additively manufactured objects by rotating the plurality of additively manufactured objects via the rotor. The method can further include applying energy to the plurality of additively manufactured objects to cure a portion of each additively manufactured object while the plurality of additively manufactured objects are on the rotor.

公开(公告)号：US12240176B2

公开(公告)日：2025-03-04

申请号：US18050804

申请日：2022-10-28

Applicant: Align Technology, Inc.

Inventor： Viswanath Meenakshisundaram ,  Srinivas Kaza ,  Chunhua Li ,  Lance Robert Pickens ,  Shawn Stromenger ,  Jun Sato ,  Siobhan O'Leary ,  Peter Webber ,  Brett E. Kelly ,  Jennifer Chavez

IPC: B29C64/35 ,  A61C7/08 ,  B08B7/00 ,  B08B7/04 ,  B29C35/08 ,  B29C64/124 ,  B29C64/30 ,  B29C64/357 ,  B29C64/379 ,  B29C64/386 ,  B29C71/04 ,  B29L31/00 ,  B33Y40/20 ,  B33Y50/00 ,  B33Y80/00

Abstract: Systems, methods, and devices for post-processing additively manufactured objects are disclosed herein. In some embodiments, a method includes receiving a plurality of additively manufactured objects having excess material thereon. The method can include removing the excess material from the plurality of additively manufactured objects by rotating the plurality of additively manufactured objects. The method can also include receiving sensor data indicative of a cleaning status of the plurality of additively manufactured objects. The method can further include adjusting, based on the sensor data, an operational parameter that enhances removal of the excess material from the plurality of additively manufactured objects.

公开(公告)号：US20240198595A1

公开(公告)日：2024-06-20

申请号：US18593534

申请日：2024-03-01

Applicant: Align Technology, Inc.

Inventor： Viswanath Meenakshisundaram ,  Srinivas Kaza ,  Chunhua Li ,  Lance Robert Pickens ,  Shawn Stromenger ,  Jun Sato ,  Siobhan O'Leary ,  Peter Webber ,  Brett E. Kelly ,  Jennifer Chavez

IPC: B29C64/35 ,  A61C7/08 ,  B08B7/00 ,  B08B7/04 ,  B29C35/08 ,  B29C64/124 ,  B29C64/30 ,  B29C64/357 ,  B29C64/379 ,  B29C64/386 ,  B29C71/04 ,  B29L31/00 ,  B33Y40/20 ,  B33Y50/00 ,  B33Y80/00

CPC classification number: B29C64/35 ,  B08B7/0071 ,  B08B7/04 ,  B29C35/0805 ,  B29C64/30 ,  B29C64/357 ,  B29C64/379 ,  B29C64/386 ,  B29C71/04 ,  B33Y40/20 ,  B33Y50/00 ,  B33Y80/00 ,  A61C7/08 ,  B29C64/124 ,  B29L2031/753

Abstract: Systems for post-processing additively manufactured objects are disclosed herein. In some embodiments, a system includes a rotor configured to support a plurality of additively manufactured objects having excess material thereon, an actuator configured to spin the rotor so as to remove the excess material from the plurality of additively manufactured objects, and an energy source configured to apply energy to the plurality of additively manufactured objects to selectively alter a material property of a portion of each of the plurality of additively manufactured objects.

公开(公告)号：US11511485B2

公开(公告)日：2022-11-29

申请号：US16837978

申请日：2020-04-01

Applicant: Align Technology, Inc.

Inventor： Mehdi Mojdeh ,  Brett E. Kelly ,  Shiva P. Sambu

IPC: B29C64/188 ,  B29C64/245 ,  B29C64/35 ,  B29C64/40 ,  B29C71/04 ,  B29C64/393 ,  B33Y50/02 ,  B33Y10/00 ,  B33Y80/00 ,  B29L31/00 ,  B33Y40/20

Abstract: A method of manufacturing a three-dimensional (3D) object may include fabricating a support structure and fabricating the 3D object on the support structure, wherein the support structure contacts the 3D object at a support region of the 3D object. The method further includes overcuring the 3D object at an overcure region of the 3D object, wherein the overcure region is distinct from the support region, and removing the support structure from the 3D object. After removal of the support structure, a support mark remains on the 3D printed object where the support structure had contacted the 3D object, wherein the overcure region of the 3D object projects past the support mark.

公开(公告)号：US12275191B2

公开(公告)日：2025-04-15

申请号：US18050797

申请日：2022-10-28

Applicant: Align Technology, Inc.

Inventor： Viswanath Meenakshisundaram ,  Srinivas Kaza ,  Chunhua Li ,  Lance Robert Pickens ,  Shawn Stromenger ,  Jun Sato ,  Siobhan O'Leary ,  Peter Webber ,  Brett E. Kelly ,  Jennifer Chavez

IPC: B29C64/35 ,  B08B7/00 ,  B08B7/04 ,  B29C35/08 ,  B29C64/30 ,  B29C64/357 ,  B29C64/379 ,  B29C64/386 ,  B29C71/04 ,  B33Y40/20 ,  B33Y50/00 ,  B33Y80/00 ,  A61C7/08 ,  B29C64/124 ,  B29L31/00

Abstract: Systems, methods, and devices for post-processing additively manufactured objects are disclosed herein. In some embodiments, a method includes receiving a plurality of additively manufactured objects having excess material thereon. The method can include removing the excess material from the plurality of additively manufactured objects by rotating the plurality of additively manufactured objects. The method can also include adjusting an environmental temperature while rotating the plurality of additively manufactured objects according to a dynamic temperature profile that facilitates removal of the excess material from the plurality of additively manufactured objects. The dynamic temperature profile can include (a) a first temperature configured to decrease a viscosity of the excess material, and (b) a second temperature configured to increase a stiffness of the plurality of additively manufactured objects.

公开(公告)号：US20240140043A1

公开(公告)日：2024-05-02

申请号：US18498636

申请日：2023-10-31

Applicant: Align Technology, Inc.

Inventor： Michael Christopher Cole ,  Brett E. Kelly ,  Bastien Pesenti ,  Masoumeh Pourali ,  Paul Hassell ,  Viswanath Meenakshisundaram ,  Peter Dorfinger

IPC: B29C64/40 ,  B33Y10/00 ,  B33Y30/00 ,  B33Y80/00

CPC classification number: B29C64/40 ,  B33Y10/00 ,  B33Y30/00 ,  B33Y80/00

Abstract: Systems, devices, and methods for additive manufacturing of objects are provided. In some embodiments, a device for supporting an object during an additive manufacturing process includes a build platform having a surface, and a plurality of support structures extending above the surface of the build platform. Each support structure can be configured to couple to a portion of an additively manufactured object. The device can also include a plurality of actuators, each actuator being configured to adjust a position of a corresponding support structure relative to the build platform.

公开(公告)号：US20230023773A1

公开(公告)日：2023-01-26

申请号：US17959295

申请日：2022-10-03

Applicant: Align Technology, Inc.

Inventor： Mehdi Mojdeh ,  Brett E. Kelly ,  Shiva P. Sambu

IPC: B29C64/188 ,  B29C64/245 ,  B29C64/35 ,  B29C64/40 ,  B29C71/04 ,  B29C64/393

Abstract: A three-dimensional (3D) object comprises a plurality of layers representative of an additive manufacturing process, wherein each layer of the plurality of layers approximately has a first thickness. A first layer of the plurality of layers forms at least a portion of a first surface of the 3D object, the first layer comprising a support region and an overcure region, wherein the first layer approximately has the first thickness at the support region and a greater second thickness at the overcure region. A support mark is included at the support region, wherein the support mark is inset from a first surface profile of the 3D object defined by the overcure region.

公开(公告)号：US20230137027A1

公开(公告)日：2023-05-04

申请号：US18050804

申请日：2022-10-28

Applicant: Align Technology, Inc.

Inventor： Viswanath Meenakshisundaram ,  Srinivas Kaza ,  Chunhua Li ,  Lance Robert Pickens ,  Shawn Stromenger ,  Jun Sato ,  Siobhan O'Leary ,  Peter Webber ,  Brett E. Kelly ,  Jennifer Chavez

IPC: B29C64/35 ,  B29C64/357 ,  B29C64/379 ,  B33Y40/20

Abstract: Systems, methods, and devices for post-processing additively manufactured objects are disclosed herein. In some embodiments, a method includes receiving a plurality of additively manufactured objects having excess material thereon. The method can include removing the excess material from the plurality of additively manufactured objects by rotating the plurality of additively manufactured objects. The method can also include receiving sensor data indicative of a cleaning status of the plurality of additively manufactured objects. The method can further include adjusting, based on the sensor data, an operational parameter that enhances removal of the excess material from the plurality of additively manufactured objects.