摘要:
A method for monitoring and reducing corrosion in furnace boiler tubes measures electrochemical noise associated with corrosion mechanisms while corrosion is occurring at the surface of the tubes as they are exposed to combustion products. This noise is detected using a probe at the boiler waterwall surface that is connected to a corrosion monitor. The monitor contains a computer and software which determines a corrosion rate from the measured electrochemical noise. That rate is compared to a standard to determine if the rate is within acceptable limits. If not, the operator of the furnace or an Adaptive Process Controller (APC) is notified and adjusts one or more burners to change the combustion products that are responsible for the corrosion. Such an adjustment could be made by changing the amount of air or fuel being provided to the burner or other air slots or air ports. After that adjustment is made the furnace emissions could be checked for NOx, SOx and particulate emissions and further adjustments could be made to the burners to reduce those emissions.
摘要:
A method is provided for controlling the operation of a furnace. A furnace generally includes a boiler having a combustion zone, a plurality of burners burning a mixture of fuel and air in the combustion zone producing a gaseous by-product, and an electrostatic precipitator in fluid communication with the boiler removing particulates from the gaseous by-products. The method includes the steps of monitoring operating conditions of the electrostatic precipitator on a section-by-section basis, and controlling a select one or more of the burners based upon the section-by-section monitored operating conditions.
摘要:
A method for reducing the rate of side wall corrosion in a coal-fired utility boiler. A plurality of side wall slots are provided in the side walls of the boiler so that a protective layer of air may be introduced through the slots and propelled upward by the updraft from the burners.
摘要:
An improved pulverized coal burner that reduces the formation of nitrogen oxides. The coal burner includes fuel splitters that separate a mixture of primary air and coal into a plurality of streams while the mixture is discharged through a diffuser having a plurality of partially open areas and a plurality of blocked areas. After passing through the diffuser, the plurality of streams are discharged into a furnace to be burned. The plurality of partially open areas and blocked areas are created by removing sections of the diffuser and replacing the removed sections with fuel spiders. Creation of these discrete streams delays mixing with secondary air. Because primary air is supplied in sub-stoichiometric quantities, the coal in these split streams will be burned under fuel-rich conditions for the first 100 to 200 milliseconds of combustion, until the delayed mixing of secondary air occurs. Combustion in a fuel-rich environment retards formation of nitrogen oxides in two ways. First, nitrogen that is part of the volatile matter that is evolved during the ears stages of combustion will tend to form molecular nitrogen rather than react with oxygen to form nitrogen oxides. Second, an oxygen deficiency will reduce formation of nitrogen oxides from atmospheric nitrogen. Two variations of bypass conduits are disclosed that allow a portion of the mixture of primary air and coal to bypass the diffuser and discharge into the furnace.
摘要:
An apparatus and method for reducing nitrogen oxide emissions from furnace flue gas is provided in which a pulse generator introduces natural gas, or other fluid fuel which has little or no fixed nitrogen, into the upper portion of the furnace. The fuel pulse reacts with the nitrogen oxide in the flue gas to form ammonia-like compounds and nitrogen gas. These ammonia-like compounds react with additional amounts of nitrogen oxide in the flue gas to form nitrogen gas, water vapor and carbon dioxide. In this manner, the amount of nitrogen oxide in the flue gas is reduced using a process which can be easily applied to retrofitted furnaces.
摘要:
An in-furnace method and apparatus reduces nitrogen oxides in flue gas by injecting an oil water emulsion into flue gas so that the oil and water mixes with said flue gas. The emulsion has from 35% to 80% water and is injected in sufficient quantities to provide enough oil to promote a reaction between the nitrogen oxides in the flue gas and the oil, so as to reduce nitrogen oxide content of the flue gas and to maintain overall fuel lean conditions above the primary combustion zone. The emulsion preferably is atomized before injection and may also be injected in jet streams. Other materials such as limestone, ammonia and urea could be added to the oil water emulsion prior to injection.
摘要:
In a method of reducing NO.sub.x a water-fixed nitrogen solution is injected into a furnace near the exit from the furnace where the temperatures exceed 2000.degree. F. and combustion is occurring. Preferably the solution is injected through a combination of atomizing nozzles and spray jets into a region of the furnace which does not exceed 2700.degree. F. A calcium compound to react with sulfur dioxide may also be added.
摘要:
In a method for reducing NOx in the flue gas a coal water slurry is injected into the furnace above the primary combustion zone into a region having a temperature from 1800.degree. F. to 2700.degree. F. The slurry is preferably injected through atomizers and through injectors that introduce a continuous stream. Lime, ammonia, urea and completion air can also be injected.
摘要:
A process for stabilizing sludge containing flyash and calcium sulfate formed by a lime or limestone scrubber increases the sludge particles to a size at which leaching of toxic metals from the particles no longer occurs at toxic levels. The sludge is dewatered and injected into the furnace in a manner to cause the flyash to soften and stick together. The agglomerated particles then fall into a bottom ash pit for removal as a common waste.
摘要:
An apparatus and method to improve pulverizer operation and reduce nitrogen oxide emissions from furnaces which burn pulverized coal from at least one pulverizer. A duct type burner burns a fuel in the primary air which heats the primary air supplied to the pulverizers. The combustion increases the primary air temperature and improves the drying of the coal, thus improving the pulverizer throughput and/or the fineness of the pulverized coal. Operation of the duct burner also reduces the oxygen in the primary air. The reduction in oxygen reduces the propensity of the coal to ignite in the pulverizers and cause fires or even explosions. The reduced oxygen in the primary air also reduces NO.sub.x formation.