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    Process and device for manufacturing hollow sections with end-side cross-sectional expansions
    1.
    发明授权
    Process and device for manufacturing hollow sections with end-side cross-sectional expansions 失效
    用于制造具有端部横截面扩展的中空部件的工艺和装置

    公开(公告)号：US6009734A

    公开(公告)日：2000-01-04

    申请号：US975364

    申请日：1997-11-20

    申请人： Helmut Augustin ,  Henning Bloecker ,  Kai-Uwe Dudziak ,  Uwe Hardtke ,  Carsten Rogowski

    发明人： Helmut Augustin ,  Henning Bloecker ,  Kai-Uwe Dudziak ,  Uwe Hardtke ,  Carsten Rogowski

    IPC分类号： B21D26/02 ,  B21D26/033 ,  B21D26/047 ,  B21D39/08

    CPC分类号： B21D17/025 ,  B21D26/033 ,  B21D26/047

    摘要： The invention relates to a process and apparatus for manufacturing hollow sections with cross-sectional expansions in end portions thereof. A hollow blank is widened and calibrated by internal high pressure forming by means of a forming tool receiving it, and, after the calibration, is separated in the area of the widening while forming two hollow sections with cross-sectionally widened ends facing one another in the separated position. In order manufacture from a hollow blank hollow sections with the lowest possible reject rate and therefore in a reliable process, which are cross-sectionally widened on the end side by means of high degree for forming, the blank is widened while the forming tool is open and is simultaneously upset to form a rotationally symmetrical bulging hollow section by means of a pressure force which is axially directed from the outside to at least one of the two blank ends.

    摘要翻译： 本发明涉及一种用于制造在其端部具有横截面扩展的中空部分的方法和装置。 通过内部高压成型加工空心坯料并通过接收它的成形工具进行校准，并且在校准之后，在加宽区域中分离，同时形成两个具有横截面加宽的端部朝向彼此的中空部分 分离位置。 为了从具有最低可能废品率的中空坯料中空部分制造，因此在可靠的工艺中，通过高度成形在端侧横截面加宽，坯料在成形工具打开时变宽 同时由于从外部轴向地指向两个空白端中的至少一个的压力而同时产生旋转对称的膨胀中空部分。

    Method for the Production of a Peripherally Closed Hollow Profile Section
    2.
    发明申请
    Method for the Production of a Peripherally Closed Hollow Profile Section 审中-公开
    一种外围封闭空心型材生产方法

    公开(公告)号：US20070271980A1

    公开(公告)日：2007-11-29

    申请号：US10572317

    申请日：2004-08-10

    申请人： Kai-Uwe Dudziak ,  Uwe Hardtke

    发明人： Kai-Uwe Dudziak ,  Uwe Hardtke

    IPC分类号： B21D26/02

    CPC分类号： B21D22/06 ,  B21D26/047 ,  B21D35/00 ,  Y10T29/49805

    摘要： A method is provided for producing peripherally closed hollow profile section using fluidic internal high pressure. A hollow profile section blank is inserted into a cavity of an internal high pressure forming tool and thereafter being pressed mechanically into an intermediate form approximate to the final form of the hollow profile section, after which, with the tool closed, the intermediate form of the blank is expanded into the final form of the hollow profile section. The blank used in terms of its peripheral length, possesses oversize with respect to the peripheral length of the forming tool cavity. Moreover, the blank material which is excess with respect to the blank material required for the hollow profile section blank to come to bear completely against the cavity of the forming tool is pushed into the blank interior, so as to form an indentation, at the earliest during the pressing operation.

    摘要翻译： 提供了一种用于使用流体内部高压来生产外围封闭的中空型材部分的方法。 将中空型材部分坯料插入内部高压成形工具的空腔中，然后被机械压制成近似于中空型材部分的最终形式的中间形式，之后在工具关闭时，中间形状的 坯料膨胀成中空型材部分的最终形式。 根据其周长使用的坯料相对于成形工具腔的周长具有过大的尺寸。 此外，相对于中空型坯部件坯料所需的坯件材料过剩的坯件材料完全抵靠成形工具的腔体被推入坯料内部，以便最早形成压痕 在按压操作期间。

    Method and apparatus for producing a composite component
    3.
    发明授权
    Method and apparatus for producing a composite component 失效
    用于制造复合部件的方法和装置

    公开(公告)号：US08241552B2

    公开(公告)日：2012-08-14

    申请号：US12445162

    申请日：2007-09-25

    申请人： Helmut Augustin ,  Kai-Uwe Dudziak ,  Juergen Falke ,  Hans Nottbusch ,  Matthias Schroeder ,  Jens Schult

    发明人： Helmut Augustin ,  Kai-Uwe Dudziak ,  Juergen Falke ,  Hans Nottbusch ,  Matthias Schroeder ,  Jens Schult

    IPC分类号： B29C45/14

    CPC分类号： B29C45/1418 ,  B21D26/033 ,  B29C45/14598 ,  B29C2045/14213 ,  B29L2023/00

    摘要： In a method and apparatus for producing a composite component, a tubular hollow section blank is placed into a die cavity of a combination tool comprising an inner high-pressure shaping tool and an injection-molding tool. The combination tool is filled with a fluid in such a way that the blank is wetted from the inside by the fluid, and the ends of the combination tool are sealed by two axial molding plugs. The filled blank is then expanded under pressure . The finished hollow section is plastic-coated in the same tool. The hollow section is emptied after shaping in the sealed state, at least until it is no longer dripping, the pressurized fluid being expelled under pressure from the hollow section through at least one discharge channel formed in the axial molding plugs.

    摘要翻译： 在用于制造复合部件的方法和装置中，将管状中空部分坯料放置在包括内部高压成形工具和注射成型工具的组合工具的模腔中。 组合工具充满流体，使得坯料从内部被流体润湿，并且组合工具的端部被两个轴向模制塞子密封。 然后将填充的坯料在压力下膨胀。 完成的中空部分在同一工具中进行塑料涂层。 中空部分在密封状态下成型后至少直到不再滴落，加压流体通过形成在轴向模制塞中的至少一个排出通道从中空部分在压力下排出。

    Internal high pressure forming installation
    5.
    发明申请
    Internal high pressure forming installation 审中-公开
    内部高压成型安装

    公开(公告)号：US20070166428A1

    公开(公告)日：2007-07-19

    申请号：US10573253

    申请日：2004-08-20

    申请人： Helmut Augustin ,  Kai-Uwe Dudziak ,  Stefan Schwarz

    发明人： Helmut Augustin ,  Kai-Uwe Dudziak ,  Stefan Schwarz

    IPC分类号： B29C45/18

    CPC分类号： B21D26/045 ,  B21D26/043

    摘要： An internal high pressure forming installation is provided, in which a forming tool with upper and lower dies form a forming chamber for pressure forming a closed hollow profile. The installation has at least one axial punch which can seal the hollow profile be sealed at one end and apply an internal high pressure to expand the hollow profile. The installation includes a rapid filling device which can pre-fill the hollow profile with pressurized fluid when the axial punch is drawn back from the hollow profile end. In order for the production of hollow profiles to be suitable for mass production in a simple manner, the filling attachment is transported on the axial punch which brings the filling attachment into a contact position on the forming tool in order to fill it and, after the filling, guides it into a position remote from the forming tool.

    摘要翻译： 提供一种内部高压成型设备，其中具有上模和下模的成形工具形成用于压力形成封闭中空型材的成形室。 该装置具有至少一个轴向冲头，其能够密封中空轮廓，以在一端密封，并施加内部高压以膨胀中空轮廓。 该装置包括快速填充装置，当轴向冲头从中空轮廓端部拉回时，该快速填充装置可以用加压流体预填充中空型材。 为了以简单的方式生产中空型材以适合批量生产，填充附件在轴向冲头上传送，使填充附件进入成形工具的接触位置以便填充它，并且在 填充，将其引导到远离成形工具的位置。

    Method and Apparatus for Producing a Composite Component
    7.
    发明申请
    Method and Apparatus for Producing a Composite Component 失效
    用于生产复合材料的方法和装置

    公开(公告)号：US20100072678A1

    公开(公告)日：2010-03-25

    申请号：US12445162

    申请日：2007-09-25

    申请人： Helmut Augustin ,  Kai-Uwe Dudziak ,  Juergen Falke ,  Hans Nottbusch ,  Matthias Schroeder ,  Jens Schult

    发明人： Helmut Augustin ,  Kai-Uwe Dudziak ,  Juergen Falke ,  Hans Nottbusch ,  Matthias Schroeder ,  Jens Schult

    IPC分类号： B29C45/14

    CPC分类号： B29C45/1418 ,  B21D26/033 ,  B29C45/14598 ,  B29C2045/14213 ,  B29L2023/00

    摘要： The invention relates to a method and device (1) for producing a composite component, wherein a tubular, hollow section blank (5) is placed into the die cavity (3) of a combination tool comprising an inner high-pressure shaping tool (2) and an injection-molding tool, the combination tool is filled with a fluid in such a way that the blank (5) is wetted from the inside by the fluid, and the ends of the combination tool are sealed by two axial molding plugs (6 and 7). The filled blank (5) under pressure is then widened. The finished hollow section (22) is then plastic-coated in the same tool. In order to produce the composite component in a relatively simple manner and by a reliable process, it is suggested to empty the hollow section (22) after shaping in the sealed state at least until it is no longer dripping, wherein the pressurized fluid (19) is expelled under pressure from the hollow section (22) through at least one discharge channel formed in the axial molding plugs (6 and 7).

    摘要翻译： 本发明涉及一种用于制造复合部件的方法和装置（1），其中管状中空部分坯料（5）放置在组合工具的模腔（3）中，该组合工具包括内部高压成形工具（2 ）和注射成型工具，组合工具填充有流体，使得坯料（5）从内部被流体润湿，并且组合工具的端部由两个轴向模制塞（ 6和7）。 然后将填充的空白（5）加压。 然后将完成的中空部分（22）在相同的工具中进行塑料涂覆。 为了以相对简单的方式和可靠的方法生产复合部件，建议在密封状态下成形之后至少将其中的中空部分（22）直至不再滴落，其中加压流体（19） ）通过形成在轴向模制塞（6和7）中的至少一个排出通道从中空部分（22）在压力下排出。

    Method of Producing a Composite Component
    8.
    发明申请
    Method of Producing a Composite Component 有权
    生产复合材料的方法

    公开(公告)号：US20120181731A1

    公开(公告)日：2012-07-19

    申请号：US13392335

    申请日：2010-06-30

    申请人： Kai-Uwe Dudziak ,  Juergen Falke ,  Eckhard Reese

    发明人： Kai-Uwe Dudziak ,  Juergen Falke ,  Eckhard Reese

    IPC分类号： B29C45/14 ,  B29C69/02

    CPC分类号： B29C45/1418 ,  B29C2045/14213 ,  B29L2031/3002

    摘要： A method of producing a composite component, in which a hollow section is expanded, at least in regions, by internal high pressure. In a first step a region of the hollow section is expanded until it comes to lie against an edge region of a cavity of a combined hydroforming and injection mold. In a second step the cavity is filled with an injection molding compound. In a third step the hollow section, at least in regions, is expanded further, which increases the internal high pressure.

    摘要翻译： 至少通过内部高压在区域中生产中空部分的复合部件的制造方法。 在第一步骤中，中空部分的区域被扩展直到其抵住组合的液压成形和注射模具的腔的边缘区域。 在第二步骤中，腔体注入注模化合物。 在第三步骤中，至少在区域中的中空部分进一步膨胀，这增加了内部高压。

    Method of producing a composite component
    9.
    发明授权
    Method of producing a composite component 有权
    复合成分的制造方法

    公开(公告)号：US09387609B2

    公开(公告)日：2016-07-12

    申请号：US13392335

    申请日：2010-06-30

    申请人： Kai-Uwe Dudziak ,  Juergen Falke ,  Eckhard Reese

    发明人： Kai-Uwe Dudziak ,  Juergen Falke ,  Eckhard Reese

    IPC分类号： B29C45/14 ,  B29L31/30

    CPC分类号： B29C45/1418 ,  B29C2045/14213 ,  B29L2031/3002

    摘要： A method of producing a composite component, in which a hollow section is expanded, at least in regions, by internal high pressure. In a first step a region of the hollow section is expanded until it comes to lie against an edge region of a cavity of a combined hydroforming and injection mold. In a second step the cavity is filled with an injection molding compound. In a third step the hollow section, at least in regions, is expanded further, which increases the internal high pressure.

    摘要翻译： 至少通过内部高压在区域中生产中空部分的复合部件的制造方法。 在第一步骤中，中空部分的区域被扩展直到其抵住组合的液压成形和注射模具的腔的边缘区域。 在第二步骤中，腔体注入注模化合物。 在第三步骤中，至少在区域中的中空部分进一步膨胀，这增加了内部高压。

    Production of Ihpf Components Having a Flange
    10.
    发明申请
    Production of Ihpf Components Having a Flange 审中-公开
    生产具有法兰的Ihpf部件

    公开(公告)号：US20080035628A1

    公开(公告)日：2008-02-14

    申请号：US10577405

    申请日：2004-09-11

    申请人： Kai-Uwe Dudziak

    发明人： Kai-Uwe Dudziak

    IPC分类号： B21D26/02

    CPC分类号： B21C37/0815 ,  B21C37/0803 ,  B21C37/14 ,  B21C37/15 ,  B21D19/08 ,  B21D26/033

    摘要： The present invention relates to a method of producing a hollow profile which has at least one flange by internal high pressure forming. During the internal high pressure forming, the dimensions and the position of the flange are not changed relative to the finished hollow profile then formed.

    摘要翻译： 本发明涉及通过内部高压成形具有至少一个凸缘的中空型材的制造方法。 在内部高压成形期间，凸缘的尺寸和位置不会相对于随后形成的成品中空型材而改变。