公开(公告)号：US06615468B2

公开(公告)日：2003-09-09

申请号：US10042221

申请日：2002-01-11

申请人： Henning Bloecker ,  Klaus Brandes ,  Martin Kruessmann

发明人： Henning Bloecker ,  Klaus Brandes ,  Martin Kruessmann

IPC分类号： B25B2714

CPC分类号： B21D39/20 ,  B21D26/033 ,  B21D39/04 ,  B21D39/06 ,  B21D39/08 ,  B21D53/845 ,  F01L1/047 ,  F01L2001/0475 ,  F01L2103/01 ,  Y10T29/49293 ,  Y10T29/49805 ,  Y10T29/49895 ,  Y10T29/4992 ,  Y10T29/4994 ,  Y10T29/5383 ,  Y10T29/53961 ,  Y10T29/53996

摘要： A process and system for manufacturing a built-up camshaft by which the operational safety of the camshaft is ensured in a simple manner in any engine operation and the camshaft can arbitrarily be adapted to abutments which have different positions because of the individual engine construction. At least one cam is pushed onto a hollow shaft, after which the hollow shaft is expanded between the two faces of the cam which extend transversely with respect to the longitudinal course of the hollow shaft and at the respective bearing point by means of a highly pressurized pressure fluid. This fluid is delivered by a lance-shaped probe introduced into the hollow space of the shaft. On the one hand, a press fit occurs between the cam and the hollow shaft and, on the other hand, a bulging of the bearing point of the hollow shaft occurs which bridges the distance between the hollow shaft and the abutment. The hollow shaft is sealed off between the expanded points by a sealing arrangement on the probe with respect to the expanding internal high pressure.

公开(公告)号：US06347451B1

公开(公告)日：2002-02-19

申请号：US09236538

申请日：1999-01-25

申请人： Henning Bloecker ,  Klaus Brandes ,  Martin Kruessmann

发明人： Henning Bloecker ,  Klaus Brandes ,  Martin Kruessmann

IPC分类号： B21D5384

CPC分类号： B21D39/20 ,  B21D26/033 ,  B21D39/04 ,  B21D39/06 ,  B21D39/08 ,  B21D53/845 ,  F01L1/047 ,  F01L2001/0475 ,  F01L2103/01 ,  Y10T29/49293 ,  Y10T29/49805 ,  Y10T29/49895 ,  Y10T29/4992 ,  Y10T29/4994 ,  Y10T29/5383 ,  Y10T29/53961 ,  Y10T29/53996

摘要： A process for manufacturing a built-up camshaft by which the operational safety of the camshaft is ensured in a simple manner in any engine operation and the camshaft can arbitrarily be adapted to abutments which have different positions because of the individual engine construction. At least one cam is pushed onto a hollow shaft, after which the hollow shaft is expanded between the two faces of the cam which extend transversely with respect to the longitudinal course of the hollow shaft and at the respective bearing point by means of a highly pressurized pressure fluid. This fluid is delivered by a lance-shaped probe introduced into the hollow space of the shaft. On the one hand, a press fit occurs between the cam and the hollow shaft and, on the other hand, a bulging of the bearing point of the hollow shaft occurs which bridges the distance between the hollow shaft and the abutment. The hollow shaft is sealed off between the expanded points by a sealing arrangement on the probe with respect to the expanding internal high pressure.

摘要翻译： 一种用于制造组合凸轮轴的方法，其中在任何发动机操作中以简单的方式确保凸轮轴的操作安全性，并且凸轮轴可以任意地适应于由于单独的发动机构造而具有不同位置的基台。 至少一个凸轮被推到中空轴上，之后空心轴在相对于空心轴的纵向方向横向延伸的凸轮的两个面之间并且在相应的支承点处通过高度加压 压力流体。 该流体由引入轴的中空空间的喷枪形探针输送。 一方面，在凸轮和中空轴之间发生压配合，另一方面，发生空心轴的支承点的凸起，其中断了空心轴和基台之间的距离。 空心轴通过探针上的密封装置相对于膨胀的内部高压被密封在扩张点之间。

公开(公告)号：US06499212B2

公开(公告)日：2002-12-31

申请号：US09725909

申请日：2000-11-30

申请人： Henning Bloecker ,  Martin Kruessmann ,  Jochen Paus

发明人： Henning Bloecker ,  Martin Kruessmann ,  Jochen Paus

IPC分类号： B23P2100

CPC分类号： B21D26/033 ,  B21D39/06 ,  B21D39/203 ,  B21D53/845 ,  B23P11/022 ,  B23P2700/02 ,  Y10T29/49293 ,  Y10T29/49805 ,  Y10T29/49927 ,  Y10T29/4994 ,  Y10T29/53 ,  Y10T29/53313

摘要： A device and method for joining fitting parts provided with a passage opening on hollow profiles through partial expansion of the hollow profiles at the location of the fitting parts is provided. The fitting parts are slid on with the passage openings and are held in position by-means of fluid high internal pressure expansion of the hollow profile. The device includes an expanding lance, which can be slid into the hollow profile and exhibits an axial borehole for the purpose of guiding the pressure fluid. The axial borehole is connected to a fluid high pressure generating system and exhibits a cross channel with an outlet for the pressure fluid in the direction of the hollow profile location to be expanded. The shell surface of the expanding lance exhibits sealing elements that are spaced apart and that define the outlet so as to seal axially on both sides against high pressure. To a reliable joining of the fitting parts on hollow profiles even when the hollow profiles exhibit small outer diameters, it is proposed that the expanding lance comprises two separate, aligned oblong components, of which at least one bears the axial borehole which empties freely on an end face near the outlet. The facing ends of the lance components form the cross channel for the axial borehole of the expanding lance. Furthermore, the device includes a drive unit operable to drive the two lance components into respective hollow profile ends, and are supported on an end side during the expansion phase.

摘要翻译： 提供一种用于在配件部件的位置处通过中空型材的部分膨胀来将配备部件连接在中空型材上的通道开口的装置和方法。 装配部件与通道开口一起滑动，并且通过中空型材的流体高内压膨胀而保持在适当位置。 该装置包括可扩展的喷枪，其能够滑动到中空型材中并呈现出用于引导压力流体的轴向钻孔。 轴向钻孔连接到流体高压发生系统，并且在中空轮廓位置的方向上展现出一个具有用于压力流体的出口的交叉通道以被扩展。 膨胀喷枪的外壳表面具有间隔开的密封元件，并且限定出口以便在两侧轴向轴向抵抗高压。 即使当中空型材具有较小的外径时，即使中空型材具有小的外径，也可以将配件部件可靠地连接在中空型材上，因此提出扩张式喷枪包括两个分开的对准的长方形部件，其中至少一个承载轴向钻孔， 端面靠近出口。 喷枪组件的相对端形成用于扩展喷枪的轴向钻孔的十字槽。 此外，该装置包括可操作以将两个喷枪部件驱动到相应的中空型材端部的驱动单元，并且在膨胀阶段期间被支撑在端部侧。

公开(公告)号：US5697155A

公开(公告)日：1997-12-16

申请号：US341113

申请日：1994-11-18

申请人： Henning Bloecker ,  Pierre Bonny ,  Thomas Huelsberg ,  Thoralf Nehls ,  Ralf Puenjer ,  Eckhard Reese ,  Heinz-Ruediger Otte

发明人： Henning Bloecker ,  Pierre Bonny ,  Thomas Huelsberg ,  Thoralf Nehls ,  Ralf Puenjer ,  Eckhard Reese ,  Heinz-Ruediger Otte

IPC分类号： B21C37/29 ,  B21D9/03 ,  B21D9/12 ,  B21D22/10 ,  F01N13/10 ,  F01N13/18 ,  F16L41/03 ,  B23P17/00

CPC分类号： F01N13/102 ,  B21C37/292 ,  B21D22/105 ,  B21D9/03 ,  B21D9/12 ,  F01N13/141 ,  F01N13/1805 ,  F01N13/1883 ,  F16L41/03 ,  F01N2470/24 ,  F01N2530/04 ,  Y10T29/49442 ,  Y10T29/49805

摘要： The invention relates to a method and a device for manufacturing T-pieces from an unbranched starting piece of pipe by means of internal high-pressure forming (IHF). For this purpose, the starting piece of pipe is placed in a two-part forming tool which gives the shape, can be opened and closed, surrounds the starting piece of pipe, and has a cutout corresponding to the desired shape of the T-shaped pipe branch. Placed in a sealing manner against the two open end faces of the inserted starting piece of pipe in each case is a plunger which is movable in the forming tool and can be pushed axially into the forming took in each case by a pressure cylinder. The interior of the starting piece of pipe is filled with pressure fluid by means of an opening in at least one of the plungers, prior to being placed on the plungers in a sealing manner. A fluid high-pressure is built up by pushing the plungers axially into the forming tool with high force and, thus initiated, by pushing pipe wall material axially towards the forming point, the pipe wall material is pressed into the cutout in the forming tool and the T-shaped branch is thus shaped. In order to be able to manufacture T-pieces with a curved branch, the end face of the T-shaped cutout for the pipe branch is supported with controllable force by means of a flexible mandrel.

摘要翻译： 本发明涉及一种用于通过内部高压成形（IHF）从无支管起始管制造T形件的方法和装置。 为此，将管件的起始件放置在两部分成形工具中，其形状可以打开和关闭，围绕起始管件，并具有对应于T形的所需形状的切口 管道分支。 在每种情况下，以封闭方式抵靠插入的管件的两个开口端面设置有可在成形工具中移动的柱塞，并且可以在每种情况下被压力缸轴向推入成型。 在以密封方式放置在柱塞上之前，起始管件的内部通过至少一个柱塞中的开口填充有压力流体。 通过将柱塞轴向推入成形工具中并通过将管壁材料轴向推向成形点而启动，形成流体高压，管壁材料被压入成形工具中的切口中， T形分支因此成形。 为了能够制造具有弯曲分支的T形件，用于管支路的T形切口的端面通过柔性心轴以可控的力支撑。

公开(公告)号：US06581284B2

公开(公告)日：2003-06-24

申请号：US10267780

申请日：2002-10-10

申请人： Henning Bloecker ,  Martin Kruessmann ,  Jochen Paus

发明人： Henning Bloecker ,  Martin Kruessmann ,  Jochen Paus

IPC分类号： B21K112

CPC分类号： B21D26/033 ,  B21D39/06 ,  B21D39/203 ,  B21D53/845 ,  B23P11/022 ,  B23P2700/02 ,  Y10T29/49293 ,  Y10T29/49805 ,  Y10T29/49927 ,  Y10T29/4994 ,  Y10T29/53 ,  Y10T29/53313

摘要： A device and method for joining fitting parts provided with a passage opening on hollow profiles through partial expansion of the hollow profiles at the location of the fitting parts is provided. The fitting parts are slid on with the passage openings and are held in position by means of fluid high internal pressure expansion of the hollow profile. The device includes an expanding lance, which can be slid into the hollow profile and exhibits an axial borehole for the purpose of guiding the pressure fluid. The axial borehole is connected to a fluid high pressure generating system and exhibits a cross channel with an outlet for the pressure fluid in the direction of the hollow profile location to be expanded. The shell surface of the expanding lance exhibits sealing elements that are spaced apart and that define the outlet so as to seal axially on both sides against high pressure. To a reliable joining of the fitting parts on hollow profiles even when the hollow profiles exhibit small outer diameters, it is proposed that the expanding lance comprises two separate, aligned oblong components, of which at least one bears the axial borehole which empties freely on an end face near the outlet. The facing ends of the lance components form the cross channel for the axial borehole of the expanding lance. Furthermore, the device includes a drive unit operable to drive the two lance components into respective hollow profile ends, and are supported on an end side during the expansion phase.

公开(公告)号：US6009734A

公开(公告)日：2000-01-04

申请号：US975364

申请日：1997-11-20

申请人： Helmut Augustin ,  Henning Bloecker ,  Kai-Uwe Dudziak ,  Uwe Hardtke ,  Carsten Rogowski

发明人： Helmut Augustin ,  Henning Bloecker ,  Kai-Uwe Dudziak ,  Uwe Hardtke ,  Carsten Rogowski

IPC分类号： B21D26/02 ,  B21D26/033 ,  B21D26/047 ,  B21D39/08

CPC分类号： B21D17/025 ,  B21D26/033 ,  B21D26/047

摘要： The invention relates to a process and apparatus for manufacturing hollow sections with cross-sectional expansions in end portions thereof. A hollow blank is widened and calibrated by internal high pressure forming by means of a forming tool receiving it, and, after the calibration, is separated in the area of the widening while forming two hollow sections with cross-sectionally widened ends facing one another in the separated position. In order manufacture from a hollow blank hollow sections with the lowest possible reject rate and therefore in a reliable process, which are cross-sectionally widened on the end side by means of high degree for forming, the blank is widened while the forming tool is open and is simultaneously upset to form a rotationally symmetrical bulging hollow section by means of a pressure force which is axially directed from the outside to at least one of the two blank ends.

摘要翻译： 本发明涉及一种用于制造在其端部具有横截面扩展的中空部分的方法和装置。 通过内部高压成型加工空心坯料并通过接收它的成形工具进行校准，并且在校准之后，在加宽区域中分离，同时形成两个具有横截面加宽的端部朝向彼此的中空部分 分离位置。 为了从具有最低可能废品率的中空坯料中空部分制造，因此在可靠的工艺中，通过高度成形在端侧横截面加宽，坯料在成形工具打开时变宽 同时由于从外部轴向地指向两个空白端中的至少一个的压力而同时产生旋转对称的膨胀中空部分。