Method of joining with self-piercing rivet and assembly
    91.
    发明授权
    Method of joining with self-piercing rivet and assembly 有权
    与自穿铆钉和组装接合的方法

    公开(公告)号:US08250728B2

    公开(公告)日:2012-08-28

    申请号:US12180940

    申请日:2008-07-28

    IPC分类号: B23P11/00

    摘要: A method of joining a multiple member work-piece includes stacking the members of the work-piece on a die such that a first of the members rests on the die. Next, a rivet is driven into the second member until the rivet penetrates the members and deforms. The rivet is then welded to the first member to strengthen the riveted joint. Different mechanisms may be used to accomplish the welding. For example, a laser beam may be directed through a passage in the first die to target the area of the riveted joint to be welded. Alternatively, the die set, rivet, and first member may be arranged to form an electrical circuit that welds the joint via resistance heating. An assembly of a multiple member work-piece and a rivet made according to the method is also provided.

    摘要翻译: 连接多个构件工件的方法包括将工件的构件堆叠在模具上,使得第一构件搁置在模具上。 接下来,铆钉被驱动到第二构件中,直到铆钉穿过构件并变形。 然后将铆钉焊接到第一构件以加强铆接接头。 可以使用不同的机构来完成焊接。 例如,激光束可以被引导通过第一模具中的通道以对准待焊接的铆接接头的区域。 或者,模具组,铆钉和第一构件可以被布置成形成通过电阻加热焊接接头的电路。 还提供了根据该方法制成的多件工件和铆钉的组件。

    Vehicle closure panel assembly and method
    92.
    发明授权
    Vehicle closure panel assembly and method 有权
    车辆闭合面板组装及方法

    公开(公告)号:US08087720B2

    公开(公告)日:2012-01-03

    申请号:US12235754

    申请日:2008-09-23

    申请人: Pei-Chung Wang

    发明人: Pei-Chung Wang

    IPC分类号: B62D25/12 B23P11/00

    摘要: A closure panel assembly includes an inner and an outer panel, the inner panel having a crimped edge surface feature and a textured surface feature such as a set of radial projections or asperities. Adhesive material is applied between the panels, and the outer panel is hemmed and adhesively bonded to the inner panel. The surface features affix the panels together without induction or intermediate heat curing of the adhesive material. The outer panel has a hemmed edge enclosing the crimped surface feature, with the adhesive material positioned therebetween to form a seal of a relatively low shrinkage rate. A method of forming the closure panel assembly includes forming a first and second surface feature on the inner panel, such as by using swaging and coining, respectively, applying adhesive material therebetween, and hemming the panels to form a hem seam.

    摘要翻译: 闭合面板组件包括内部面板和外部面板,内部面板具有卷边边缘表面特征和纹理化表面特征,例如一组径向突起或凹凸。 在面板之间施加粘合材料,并将外板卷边并粘合到内板上。 表面特征将面板粘贴在一起,而不需要感应或中间热固化粘合剂材料。 外板具有围绕卷曲表面特征的边缘,其中粘合剂材料位于其间以形成相对较低收缩率的密封。 形成闭合面板组件的方法包括在内板上形成第一和第二表面特征,例如通过分别使用模锻和压印,在其间施加粘合剂材料,并折叠板以形成折边。

    Method for controlling the consistency of an arc welding process by monitoring welding voltage to determine weld droplet detachment
    93.
    发明授权
    Method for controlling the consistency of an arc welding process by monitoring welding voltage to determine weld droplet detachment 有权
    用于通过监测焊接电压来控制电弧焊接过程的一致性以确定焊接熔滴脱离的方法

    公开(公告)号:US08063340B2

    公开(公告)日:2011-11-22

    申请号:US12018918

    申请日:2008-01-24

    IPC分类号: B23K9/00 B23K9/10

    CPC分类号: B23K9/0953

    摘要: A method is provided for monitoring and controlling the process consistency of an arc welding process. The weld voltage signal is monitored and analyzed to determine the occurrence of the detachment of a weld droplet. The weld droplet detachment is determined via statistical techniques as having occurred at a normal interval following a prior detachment indicating consistent weld process or as a sporadic detachment having occurred at an irregular interval with respect to the prior detachment and indicating inconsistent weld process. The weld process is adjusted by controlling the weld process variables to maximize the predominance of droplet detachment at normal intervals and minimize the occurrence of the sporadic detachments.

    摘要翻译: 提供了一种用于监测和控制电弧焊接过程的工艺一致性的方法。 监测和分析焊接电压信号,以确定焊接液滴脱落的发生。 通过统计技术,通过统计技术确定焊接熔滴脱离是在事先脱离之后的正常间隔发生的,表示一致的焊接过程,或作为相对于先前的脱离以不规则间隔发生并表示不一致的焊接过程的零星脱离发生。 通过控制焊接过程变量来调整焊接过程,以最大化在正常间隔下液滴分离的优势,并将散发分离的发生降至最低。

    Vehicle closure assembly with shape memory polymer seal
    95.
    发明授权
    Vehicle closure assembly with shape memory polymer seal 有权
    具有形状记忆聚合物密封的车辆闭合组件

    公开(公告)号:US07845707B2

    公开(公告)日:2010-12-07

    申请号:US12046658

    申请日:2008-03-12

    IPC分类号: B60J10/08

    CPC分类号: B60J10/80 C08L2201/12

    摘要: A closure assembly with a shape memory polymer seal is provided for use with a vehicle. The closure assembly includes a frame member configured for attachment to the vehicle body to selectively transition from a closed position to an open position. The seal structure includes a base portion elongated along and attached to a peripheral edge of the frame member or the vehicle body, and a flexible contact portion extending integrally from the base portion and configured for sealing communication with an opposing surface. A thermally-activated smart material (TASM), namely a shape memory polymer member, is disposed inside a cavity within the contact portion. A thermoelectric device is in thermal communication with the TASM, and is characterized by a thermal differential when current flows therethrough. The TASM is activated in response to the thermal differential of the thermoelectric device, thereby altering at least one physical property of the TASM.

    摘要翻译: 提供具有形状记忆聚合物密封件的封闭组件用于与车辆一起使用。 闭合组件包括构造成附接到车体以选择性地从关闭位置转换到打开位置的框架构件。 密封结构包括沿着框架构件或车身的周边部分延伸并附接到底座部分的基部,以及柔性接触部分,其从基部部分整体延伸并且被构造成用于密封与相对表面的连通。 热活化智能材料(TASM),即形状记忆聚合物构件,设置在接触部分内的空腔的内部。 热电装置与TASM热连通,其特征在于电流流过其中时的热差。 TASM响应于热电装置的热差而被激活,从而改变TASM的至少一个物理特性。

    Fastener For Attachment By Friction Stir Processing
    96.
    发明申请
    Fastener For Attachment By Friction Stir Processing 审中-公开
    紧固件通过摩擦搅拌加工附件

    公开(公告)号:US20100172716A1

    公开(公告)日:2010-07-08

    申请号:US12712423

    申请日:2010-02-25

    IPC分类号: F16B37/06

    CPC分类号: F16B37/061

    摘要: A fastener is provided for attachment to a workpiece by a friction stir process. The fastener includes a base having an underside adapted to seat upon the workpiece and a fastener portion attached to the top side of the base. An anchor portion projects from the underside of the base and is adapted to be rotated and advanced at high speed and inserted into the workpiece by friction stirring of the workpiece. The anchor portion is embedded in the workpiece upon cooling of the workpiece. The anchor portion has an indent in the surface thereof enabling the softened stirred material to flow into the indent and thereby mechanically capture the anchor portion within the solidified workpiece.

    摘要翻译: 提供紧固件以通过摩擦搅拌工艺附接到工件。 紧固件包括具有适于安置在工件上的下侧的基座和附接到基座的顶侧的紧固件部分。 锚固部分​​从基部的下侧伸出并适于高速旋转和前进,并通过工件的摩擦搅动将其插入到工件中。 当工件冷却时,锚定部分嵌入工件中。 锚固部分​​在其表面上具有凹口,使得软化的搅拌材料能够流入压痕,从而机械地捕获固化的工件内的锚定部分。

    Hybrid laser and resistance welding system and method
    97.
    发明授权
    Hybrid laser and resistance welding system and method 失效
    混合式激光和电阻焊接系统及方法

    公开(公告)号:US07718917B2

    公开(公告)日:2010-05-18

    申请号:US11178097

    申请日:2005-07-08

    IPC分类号: B23K11/06 B23K11/10 B23K26/00

    摘要: An improved fusion welding system having a heating unit and welding device is adapted for increasing the efficiency of welding a plurality of workpieces. The system preferably presents a single-sided process, and includes first and second electrode wheels operable to heat a portion of the workpieces to a minimum temperature, and a translatable laser cooperatively configured to form a continuous weld within the heated portion. The preferred system provides the advantages of laser welding, such as precision, while enabling weld production at lower laser power outputs or faster welding speeds than conventional laser welding systems.

    摘要翻译: 具有加热单元和焊接装置的改进的熔焊系统适于提高焊接多个工件的效率。 该系统优选地呈现单面工艺,并且包括可操作以将一部分工件加热到最低温度的第一和第二电极轮以及协同地构造成在加热部分内形成连续焊接的可平移激光器。 优选的系统提供激光焊接的优点,例如精度,同时能够实现比传统激光焊接系统更低的激光功率输出的焊接生产或更快的焊接速度。

    Projection welded fastener with integral sealer
    98.
    发明授权
    Projection welded fastener with integral sealer 有权
    具有整体封口机的投影焊接紧固件

    公开(公告)号:US07645105B2

    公开(公告)日:2010-01-12

    申请号:US11475497

    申请日:2006-06-27

    IPC分类号: F16B37/06

    摘要: A fastener is provided for projection resistance welding to a panel. The fastener includes a base having a fastening element, such as a threaded stud or a nut integral therewith. Multiple projections formed integral with the base extend therefrom to engage with the panel to be welded to the panel by electric resistance welding. A groove is provided in the base facing the panel and is filled with a heat activated expandable sealer material. Upon heating of the base during the electric resistance welding, or in an oven, the sealer expands to fill and seal any gap between the base and the panel.

    摘要翻译: 提供了一种紧固件,用于对面板进行突起电阻焊接。 紧固件包括具有紧固元件的基座,例如螺柱或与其成一体的螺母。 与基部形成一体的多个突起从其延伸,通过电阻焊接与待焊接的面板接合。 在面向面板的基部中设置有凹槽,并且填充有热活化的可膨胀密封材料。 在电阻焊接期间或在烘箱中加热基座时,密封件膨胀以填充和密封基座和面板之间的任何间隙。

    METHOD FOR TESTING AND REPAIRING ADHESIVE BONDS
    99.
    发明申请
    METHOD FOR TESTING AND REPAIRING ADHESIVE BONDS 审中-公开
    测试和修复胶粘剂的方法

    公开(公告)号:US20090277563A1

    公开(公告)日:2009-11-12

    申请号:US12348955

    申请日:2009-01-06

    IPC分类号: B32B38/00 G01N3/00

    CPC分类号: G01N19/04

    摘要: A method for testing adhesive bond quality includes subjecting an adhesively-bonded workpiece to a known loading function. The loading function may be cyclic, linear, or nonlinear, and configured not to damage the workpiece. Response characteristics of the workpiece are measured during the loading. Measured response characteristics are compared with baseline or nominal characteristics and the adhesive bond quality is determined from the resulting comparison. A differential signal may be generated based upon the comparison of measured response and baseline characteristics and used to determine the adhesive bond quality, possibly with an algorithm. Being within the acceptable range is indicative of acceptable adhesive bond quality. The root cause of failure may be determined and a course of action based thereupon; including: localized curing, inspection, repair, and destruction. Following corrective courses of action, the workpiece may be re-tested and compared again to the baseline.

    摘要翻译: 用于测试粘合剂粘合质量的方法包括使粘合的工件经受已知的加载功能。 加载功能可以是循环的,线性的或非线性的,并且被配置成不会损坏工件。 在加载期间测量工件的响应特性。 将测量的响应特性与基线或标称特性进行比较,并从所得到的比较中确定粘合剂粘合质量。 可以基于测量的响应和基线特性的比较来生成差分信号,并且可以用算法确定粘合剂粘合质量。 在可接受的范围内表示可接受的胶粘剂质量。 可能确定失败的根本原因,并根据此而采取的行动方针; 包括:局部固化,检查,修理和破坏。 在纠正行动过程之后,可以重新测试工件并再次对基准进行比较。

    Sheet metal assembly and method to reduce weight
    100.
    发明授权
    Sheet metal assembly and method to reduce weight 失效
    钣金装配和减轻重量的方法

    公开(公告)号:US07531766B2

    公开(公告)日:2009-05-12

    申请号:US11151839

    申请日:2005-06-14

    IPC分类号: B23K11/16

    摘要: A sheet metal assembly includes first and second resistance weldable metal sheets having flanges extending from the sheets. The flanges overlap in parallel for a dimension. A resistance weldable metal shim is disposed between the flanges and extends to the outer edges thereof. A weld joins the metal sheets through the shim. The shim increases the mechanical strength of the assembly. The increase in mechanical strength from the shim allows for reductions to the flange width. As a result, a lighter assembly of equivalent strength is produced.

    摘要翻译: 钣金组件包括具有从片材延伸的凸缘的第一和第二电阻可焊接金属片。 法兰在尺寸上平行重叠。 电阻可焊接金属垫片设置在凸缘之间并延伸到其外缘。 焊缝通过垫片连接金属板。 垫片增加了组件的机械强度。 来自垫片的机械强度的增加允许减小凸缘宽度。 结果,产生了相当强度的较轻组件。