Abstract:
A printhead assembly includes a plurality of functional plates bonded together in a stack by polymeric adhesive(s). The surfaces of the functional plates that contact the polymeric adhesives are subjected to a coating process that includes providing a coating of an adhesion promoter, namely polydopamine, prior to application of the adhesive. The adhesive may be a crosslinkable acrylic adhesive or a thermoplastic polyimide. The polydopamine coating is applied by immersing the functional plate in a buffered dopamine solution for a period sufficient to produce a coating having a pre-determined thickness. The thickness of the coating is controlled by submerging the functional plate in the buffered dopamine solution while the pH value of the dopamine solution is maintained at a value sufficient for polymerization of the dopamine during that time period, and then transferring the plates to a solution having a pH value that is insufficient to sustain the polymerization reaction.
Abstract:
Exemplary embodiments provide an aluminum image drum and method of its formation such that the aluminum image drum can have a surface texture to provide desirable surface oil consumption and high print quality for solid ink jet marking systems.
Abstract:
A manifold assembly has been constructed that filters ink before the ink enters an inkjet ejector in an inkjet print head. The manifold assembly includes an adhesive layer having openings, an ink manifold layer having a plurality of openings, the openings in the adhesive layer being aligned with the openings in the ink manifold layer, and a polymer layer having a plurality of filter areas, the filter areas being aligned with the openings in the ink manifold layer and the openings in the adhesive layer, the adhesive layer being interposed between the polymer layer and the ink manifold layer.
Abstract:
A method for mounting a piezoelectric transducer layer to a diaphragm layer exposes an electrode for each piezoelectric transducer after thermoset polymer filling the interstitial space between the piezoelectric transducers has been cured. The method includes bonding a polymer layer to a diaphragm layer having a plurality of openings, bonding piezoelectric transducers to the diaphragm layer, filling areas between the piezoelectric transducers on the diaphragm layer with thermoset polymer, and removing the thermoset polymer from the piezoelectric transducers with a laser to expose a metal electrode on each piezoelectric transducer.
Abstract:
An electronic device has an electronic signal source electrically connected to a signal routing circuit, an electrically activated transducer to receive electronic signals through the signal routing circuit, and an anisotropic conductive film to provide electrical continuity between the signal routing circuit and the transducer, the anisotropic conductive film having material removed adjacent the transducer to reduce mechanical loading of the transducer. A print head has a jet stack including an aperture plate having apertures arranged to allow passage of ink stored in the jet stack, a diaphragm arranged adjacent the jet stack so as to apply pressure on the ink stored in the jet stack, a transducer arranged to cause the diaphragm to deflect when activated, an anisotropic conductive film having material removed adjacent the transducer to reduce mechanical loading of the transducer, and an electrical interconnect formed from the anisotropic conductive film arranged to electrically couple the transducer to a signal routing circuit. A method includes patterning an anisotropic conductive film to form an array of openings or recesses, bonding the patterned anisotropic conductive film to a transducer side of a transducer array such that openings or recesses in the anisotropic conducting film are arranged adjacent each transducer so as to not contact the transducer in the region of maximum deflection, and bonding a signal carrying circuit array to a circuit side of the transducer array using the patterned anisotropic conductive film.
Abstract:
Provided are free-standing ductile composites and methods of making free-standing ductile composites. The method of making a free-standing ductile composite can include providing a substrate and releasably bonding one or more piezoelectric elements to the substrate. The method can also include kerfing the piezoelectric elements in a predetermined pattern to form a kerfed pattern, filling the kerfed pattern with a polymer to form a polymer-piezoelectric composite, and lapping the polymer-piezoelectric composite. The method can further include releasing the polymer-piezoelectric composite from the substrate.
Abstract:
A system for fabricating a transducer for an ink jet imaging device comprises a transducer assembly including a transducer overlying at least a portion of a flexible carrier. The transducer has a top surface extending a first distance from the carrier. A spacer overlies a portion of the carrier not covered by the transducer. The spacer has a top surface extending a second distance form the carrier. The second distance is less than the first distance and corresponds to a target thickness for the transducer. A lapping tool is configured to lap the top surface of the transducer. The system includes a detector for detecting when the lapping tool contacts the lapping spacer.
Abstract:
A method for assembling an inkjet jet print head enables piezoelectric transducers to be bonded to an inkjet ejector without closing inlets to a pressure chamber within the inkjet ejector. The method includes bonding a polymer layer to a diaphragm layer having a plurality of openings, bonding piezoelectric transducers to the diaphragm layer with a thermoset adhesive, placing thermoset polymer in areas between the piezoelectric transducers on the diaphragm layer, and drilling inlets through the thermoset polymer and the diaphragm at the openings in the diaphragm.
Abstract:
A printhead assembly includes a plurality of functional plates bonded together in a stack by polymeric adhesive(s). The surfaces of the functional plates that contact the polymeric adhesives are subjected to a coating process that includes providing a coating of an adhesion promoter, namely polydopamine, prior to application of the adhesive. The adhesive may be a crosslinkable acrylic adhesive or a thermoplastic polyimide. The polydopamine coating is applied by immersing the functional plate in a buffered dopamine solution for a period sufficient to produce a coating having a pre-determined thickness. The thickness of the coating is controlled by submerging the functional plate in the buffered dopamine solution while the pH value of the dopamine solution is maintained at a value sufficient for polymerization of the dopamine during that time period, and then transferring the plates to a solution having a pH value that is insufficient to sustain the polymerization reaction.
Abstract:
Methods form multi-color electrophoretic displays. The method includes providing a solution containing microcapsules, wherein the microcapsules comprise a shell that is transparent and a display medium within the shell, wherein the display medium comprised of either (a) at least two sets of differently colored particles in a substantially clear fluid, or (b) at least one set of colored particles in a differently colored fluid. The method includes dispensing the solution onto a substrate, wherein a display layer of microcapsules is formed on the substrate. The method includes positioning a conductive substrate adjacent to the substrate, wherein the substrate is located between the display layer and the conductive substrate, wherein the conductive substrate applies an electric field to at least one microcapsule of the display layer, wherein the sets of particles of each microcapsule in the display layer are movable within the microcapsule by the electric field to be displayed.