METHOD AND APPARATUS FOR SEMI-SOLID MATERIAL PROCESSING
    92.
    发明申请
    METHOD AND APPARATUS FOR SEMI-SOLID MATERIAL PROCESSING 失效
    半固体材料加工方法与装置

    公开(公告)号:US20090126897A1

    公开(公告)日:2009-05-21

    申请号:US12357857

    申请日:2009-01-22

    IPC分类号: B22D27/00 B22D45/00

    摘要: A method of forming a material includes the steps of: vibrating a molten material at an ultrasonic frequency while cooling the material to a semi-solid state to form non-dendritic grains therein; forming the semi-solid material into a desired shape; and cooling the material to a solid state. The method makes semi-solid castings directly from molten materials (usually a metal), produces grain size usually in the range of smaller than 50 μm, and can be easily retrofitted into existing conventional forming machine.

    摘要翻译: 形成材料的方法包括以下步骤:以超声频率振动熔融材料,同时将材料冷却至半固态以在其中形成非树枝状晶粒; 将所述半固体材料形成为期望的形状; 并将该材料冷却至固态。 该方法直接从熔融材料(通常为金属)制造半固体铸件,产生通常在小于50μm的范围内的晶粒度,并且可以容易地改装成现有的常规成型机。

    Method for Adaptively Controlling Processes for the Production of Cast Iron
    94.
    发明申请
    Method for Adaptively Controlling Processes for the Production of Cast Iron 审中-公开
    用于生产铸铁的自适应控制方法

    公开(公告)号:US20080302503A1

    公开(公告)日:2008-12-11

    申请号:US12096640

    申请日:2006-12-06

    申请人: Manfred Fengler

    发明人: Manfred Fengler

    IPC分类号: B22D11/16 B22D46/00 C21C7/00

    摘要: The aim of the invention is to be able to produce directly cast GGV and GGG melts in a single-stage process, simultaneously determine the physical and mechanical parameters such as the strength index and the pipe index by means of a thermal analysis and a mathematical evaluation model, continuously compare the process data to the target data with the aid of the process control computer, optimally determine the amounts to be added, and introduce the determined amount into the melt.

    摘要翻译: 本发明的目的是能够在单级方法中生产直接铸造的GGV和GGG熔体,同时通过热分析和数学评估同时确定物理和机械参数,如强度指数和管道指数 模型,在过程控制计算机的帮助下不断地将过程数据与目标数据进行比较,最佳地确定要添加的量,并将确定的量引入熔体中。

    Method for Manufacturing Castings by Using a Lost-Foam Pattern Casting Method
    95.
    发明申请
    Method for Manufacturing Castings by Using a Lost-Foam Pattern Casting Method 审中-公开
    使用失蜡模式铸造法制造铸件的方法

    公开(公告)号:US20070272387A1

    公开(公告)日:2007-11-29

    申请号:US11793609

    申请日:2005-12-12

    IPC分类号: B22D27/15 B22C9/04

    摘要: A method for producing a ductile cast iron product, wherein the cast iron product contains sulfur in an amount of 0.009 to 0.015 wt % and magnesium in an amount of 0.035 to 0.050 wt %, and wherein a dried sand is used for a mold. The method can be suitably employed for producing, at a low cost, a ductile cast iron product which is not chilled and has a ferritic structure, and thus is soft and exhibits great ductility even when it is a thin product. The present invention has been completed based on the finding that the combination of the increase in a certain degree of the content of sulfur, which has been considered to be a substance interfering with the formation of spherical graphite, with the lowering of the rate of cooling allows the production of a ductile cast iron product which is not chilled and has a ferritic structure, and thus is soft and exhibits great ductility even when it is a thin product.

    摘要翻译: 一种球墨铸铁制品的制造方法,其中,所述铸铁制品含有0.009〜0.015重量%的硫和0.035〜0.050重量%的镁,并且将干砂用于模具。 该方法可以适当地用于低成本地生产未冷却并具有铁素体结构的球墨铸铁产品,因此即使是薄的产品也是柔软的并且表现出很大的延展性。 本发明是基于以下发现而完成的:本发明认为硫含量的一定程度的增加被认为是与球形石墨的形成有关的物质与降低冷却速度的结合 允许生产不冷却并具有铁素体结构的延性铸铁产品,因此即使是薄的产品也是柔软的并且展现出很好的延展性。

    THIN CAST STRIP WITH CONTROLLED MANGANESE AND LOW OXYGEN LEVELS AND METHOD FOR MAKING SAME
    96.
    发明申请
    THIN CAST STRIP WITH CONTROLLED MANGANESE AND LOW OXYGEN LEVELS AND METHOD FOR MAKING SAME 有权
    具有控制的锰和低氧含量的薄铸造带及其制造方法

    公开(公告)号:US20070079950A1

    公开(公告)日:2007-04-12

    申请号:US11469686

    申请日:2006-09-01

    IPC分类号: B22D11/06

    摘要: A method for making a thin cast strip with reduced meniscus marks includes assembling a pair of casting rolls laterally positioned to form a nip therebetween, preparing molten steel having a carbon content in the range of 0.01 to 0.3% by weight, a manganese content between 0.1 and 0.8% by weight, a silicon content between 0.05 and 0.5% by weight, a calcium content between 0.0008 and 0.004% by weight, an aluminum content between 2 and 500 ppm by weight, having a free oxygen content below about 50 ppm at 1600 ° C., forming a casting pool of the molten steel supported on casting surfaces of the casting rolls above the nip, and counter-rotating the casting rolls cause thin strip to be casted downwardly from the nip.

    摘要翻译: 用于制造具有减小的弯月面标记的薄铸造带的方法包括组装一对横向定位以在其间形成辊隙的铸辊,制备碳含量在0.01至0.3重量%范围内的钢水,锰含量为0.1 和0.8重量%,硅含量在0.05至0.5重量%之间,钙含量在0.0008至0.004重量%之间,铝含量在2至500重量ppm之间,1600℃时游离氧含量低于约50ppm 形成支撑在辊隙上方的铸辊的铸造表面上的钢水铸造池,并且相对旋转铸辊使得薄带从辊隙向下铸造。

    Inoculant products comprising bismuth and rare earths

    公开(公告)号:US20060113055A1

    公开(公告)日:2006-06-01

    申请号:US10555786

    申请日:2004-05-13

    IPC分类号: B22D27/00 B22D27/18

    摘要: The invention relates to an inoculant mixture for the treatment of molten cast iron, comprising 5 to 75% by weight of a ferro-silicon alloy of type A where Si/Fe>2, containing 0.005 to 3% by weight of rare earths, 0.005 to 3% bismuth, lead and/or antimony and less than 3% calcium, with a ratio (Bi+Pb+Sb)/TR of between 0.9 and 2.2 and 25 to 95% of at least one alloy of type B, based on silicon or ferro-silicon such that Si/Fe>2, containing calcium to a level such that the total amount of calcium in the mixture is from 0.3 to 3%. The above mixtures have a good granulometric stability over time and provide an efficient inoculation of cast pieces, in particular of thin pieces.

    Method and apparatus for producing a porous metal via spray casting
    98.
    发明授权
    Method and apparatus for producing a porous metal via spray casting 失效
    通过喷射铸造制造多孔金属的方法和装置

    公开(公告)号:US06250362B1

    公开(公告)日:2001-06-26

    申请号:US09033248

    申请日:1998-03-02

    IPC分类号: B22D2300

    摘要: A method and apparatus is provided for producing a porous metal. The method broadly includes the steps of first, providing a molten metal and second, introducing a gas into said molten metal. The method then includes spray casting the molten metal containing the gas onto a surface thereby producing the porous metal. The method further provides for controlling the amount and size of the porosity contained within the porous metal by controlling the parameters at which the gas is introduced into the molten metal, as well as, controlling the parameters surrounding the spray casting of the molten metal. Additionally, the method also provides for producing a porous metal having either an isolated or interconnected pore structure. The present invention also provides for a porous metal product, as well as a porous aluminum alloy product, made by the described method. The apparatus includes a means for containing the molten metal wherein the containing means has a discharge end. A means for introducing a gas into the containing means is also provided. The apparatus further includes molten metal discharge means positioned adjacent the discharge end of the containing means for atomizing the molten metal that is discharged from the discharge end into metal droplets, and a substrate on which the metal droplets are deposited in order to form the porous metal.

    摘要翻译: 提供了一种制造多孔金属的方法和装置。 该方法广泛地包括以下步骤:首先提供熔融金属,其次,将气体引入所述熔融金属中。 然后,该方法包括将含有气体的熔融金属喷射到表面上,从而产生多孔金属。 该方法还通过控制将气体引入到熔融金属中的参数以及控制围绕熔融金属的喷射浇铸的参数来控制多孔金属中所包含的孔隙的量和尺寸。 此外,该方法还提供了制备具有隔离或互连孔结构的多孔金属。 本发明还提供一种多孔金属产品,以及由所述方法制成的多孔铝合金产品。 该装置包括用于容纳熔融金属的装置,其中容纳装置具有排放端。 还提供了一种用于将气体引入容纳装置的装置。 该装置还包括熔融金属排放装置,其位于容纳装置的排出端附近,用于将从排出端排出的熔融金属雾化成金属液滴;以及基板,其上沉积有金属液滴以形成多孔金属 。

    Method of making fine grained castings
    99.
    发明授权
    Method of making fine grained castings 失效
    制造细粒铸件的方法

    公开(公告)号:US5983983A

    公开(公告)日:1999-11-16

    申请号:US920522

    申请日:1997-08-29

    CPC分类号: B22D27/20 B22D31/002

    摘要: A mould is provided having a surface which defines a mould cavity, and the mould surface includes on at a least part thereof a compound comprising a nucleation agent. The mould is heated. A metal heated to a temperature 0-15.degree. C. above the liquidus temperature is poured into the heated mould cavity and the molten metal is solidified in the mould cavity.

    摘要翻译: 提供具有限定模腔的表面的模具,并且模具表面在其至少一部分上包括包含成核剂的化合物。 模具加热。 将加热到液相线温度以上0-15℃的金属倒入加热的模腔中,并将熔融金属固化在模腔中。