Abstract:
A method of producing parts from powdered metal comprising the steps of providing a metallurgic powder comprising iron, 0-0.6 weight percent carbon, 0.5-5.0 weight percent silicon, 0.5-6.0 weight percent nickel, 0.5-1.5 weight percent molybdenum, 0-0.7 weight percent manganese, and 12-20 weight percent chromium, the weight percentages calculated based on the total weight of the powder. Secondly, the powders are compressed at a pressure of 35 to 65 tsi to provide a green compact. Then, the compact is heated in an atmosphere to a temperature of 2100° F. to 2400° F. for 20 to 90 minutes, such that the resulting microstructure of the compact is either single phase ferritic or dual phase ferritic and austenitic.
Abstract:
A method for manufacturing a sintered compact includes the steps of preparing an alloy powder having a composition represented by Expression 1: RTW (where, R is at least one kind of rare earth metal, T is at least one kind of transition metal, and w defines a relation of 1
Abstract:
There is provided a method of making a high-melting metal powder which has high purity and excellent formability and, particularly, of a metal powder of spherical particles made of Ta, Ru, etc. having a higher melting point than iron. There is also provided a target of high-melting metal or its alloy, which is made by the sintering under pressure of these powders and which has high purity and a low oxygen concentration and shows high density and a fine and uniform structure. A powder metal material mainly composed of a high-melting metal material is introduced into a thermal plasma into which hydrogen gas has been introduced, thereby to accomplish refining and spheroidizing. Further, an obtained powder is pressed under pressure by hot isostatic pressing, etc.
Abstract:
The present invention relates to the extrusion freeform fabrication of low cost, in situ, metallic foam components having oriented microstructures and improved mechanical properties such as energy absorption and specific stiffness. The present invention relates to the freeform fabrication of metallic foams to form parts having complex geometry that demonstrate superior mechanical properties and energy absorbing capacity.
Abstract:
There is provided a method of making a high-melting metal powder which has high purity and excellent formability and, particularly, of a metal powder of spherical particles made of Ta, Ru, etc. having a higher melting point than iron. There is also provided a target of high-melting metal or its alloy, which is made by the sintering under pressure of these powders and which has high purity and a low oxygen concentration and shows high density and a fine and uniform structure. A powder metal material mainly composed of a high-melting metal material is introduced into a thermal plasma into which hydrogen gas has been introduced, thereby to accomplish refining and spheroidizing. Further, an obtained powder is pressed under pressure by hot isostatic pressing, etc.
Abstract:
A hydrogen-absorbing alloy electrode is prepared by reducing an oxide or hydroxide residing on the surface of a hydrogen-absorbing alloy particle while the alloy particle is held in an atmosphere of a hydrogen gas maintained at a temperature where absorbing of a hydrogen gas does not substantially occur; cooling the atmosphere from a temperature where absorbing of the hydrogen gas does not substantially occur to a temperature where the equilibrium hydrogen pressure of the hyrogen-absorbing alloy is equal to the hydrogen pressure in the atmosphere of the hydrogen gas and thereafter vacuum-evacuating and removing the hydrogen gas so that the hydrogen-absorbing alloy particle is cooled to room temperature while the hydrogen gas is exhausted; and thereafter introducing argon, nitrogen or carbon dioxide gas into the atmosphere, thereby returning the atmosphere to normal atmospheric pressure; and immersing the hydrogen-absorbing alloy particle so prepared in a solution containing an oxidation inhibiting agent.
Abstract:
A method is disclosed enabling a technologically controllable and economical production of a hard-magnetic powder composed of a samarium-cobalt base alloy for highly coercive permanent magnets. The method is based on a HDDR treatment in which a starting powder is subjected to hydrogenation with disproportionation of the alloy in a first method step under hydrogen and, in a subsequent, second method step under vacuum conditions, a hydrogen desorption with recombination of the alloy. A starting powder containing samarium and cobalt is treated in the first method step either at a high temperature in the range of 500° C. to 900° C. and with a high hydrogen pressure of >0.5 MPa or by applying an intensive fine grinding at a low temperature in the range of 50° C. to 500° C. and with a hydrogen pressure of >0.15 MPa. By means of the method of the invention, magnetic alloy powders can be produced from samarium-cobalt base alloys; highly coercive permanent magnets can be produced from these magnetic alloy powders, particularly by hot compacting or plastic bonding.
Abstract:
The present invention relates to methods for preparing polymetallic precursors and for preparing improved nanocomposites formed from such precursors which are useful in fuel cell catalyst compositions. The nanocomposites include a support and a plurality of polymetallic nanoparticles with a selected metal atomic ratio. The metals in the polymetallic precursors have a stoichiometric ratio which is approximately equal to the selected atomic ratio of metals in the nanoparticles such that stoichiometric control is provided for the resulting nanocomposite catalyst. Crystalline intermetallic or metal alloy nanoparticles form when a polymetallic precursor having a particular metal stoichiometry is contacted with a conductive support, and the precursor is thermally degraded on the support leading to retention of the metal core of the precursor on the support. The polymetallic alloy nanoparticles formed have a selected metal atomic ratio which is approximately equal to the stoichiometric ratio of metals in the polymetallic precursor. Fuel cell catalysts comprising such nanocomposites have utility as either anode or cathode fuel cell catalysts, particularly in DMFCs.
Abstract:
A process for producing metallic powders a chlorination step for continuously producing chloride gas of metal by reacting metal with chlorine gas, and a reduction step for continuously reducing the metallic chloride gas by reacting the metallic chloride gas produced in the chlorination step with reducing gas. Regulating the feed rate of the chlorine gas can control the feed rate of the metallic chloride gas, whereby the particle diameters of produced metal powders can be stably controlled. Thus, the invention can make the particle diameters stable and arbitrarily control the diameters in the range of 0.1 to 1.0 &mgr;m.
Abstract:
HIGH TEMPRATURE COMPOSITIES OF A DISPERSION STRENGTHENED TUNGSTEN WHEREIN A PORTION OF THE REFRACTORY COMPOUNDS ARE REPRICIPITATED FOR UNIFORM DISTRIBUTION AND A FINER PARTICLES SIZE.