摘要:
The invention relates to a method for producing of a form part, especially of a plane thin-walled fiber composite part, in a mould (1), comprising the steps: a) Providing of the mould (1), wherein the mould (1) comprises a cavity (2) with a nominal form volume (V) for inserting of a reactive mixture, wherein the cavity (2) is delimited by at least one cavity wall section (3) which is elastically deformable during the inserting of the reactive mixture and wherein the modulus of compressibility (K) of the cavity (2) is between 2,000 bar and 10,000 bar; b) Inserting of the reactive mixture into the cavity (2), wherein the reactive mixture is inserted with such a pressure into the cavity (2) so that the cavity volume is increased during the insertion of the reactive mixture due to elastic deformation of the at least one cavity wall section (3) above the nominal form volume (V); c) Letting solidify of the reactive mixture in the cavity (2); d) Demoulding of the finished form part from the mould (1). Furthermore, the invention relates to a device for the execution of the method.
摘要:
An in-mold coating method providing a mold having a specifically formed auxiliary cavity and an in-mold coating formation method which employs said mold, so that it is possible to prevent a coating material from leaking out of the mold, thereby shortening the molding formation cycle, and making it possible to manufacture a molded product having a stabilized quality. In addition, by using a mold having a specifically shaped sub-cavity, there is provided a still further in-mold coating formation method which can keep mold temperature at a relatively low value, cause the coating material to cure at a predetermined temperature and within a predetermined time period thereby shortening the molding formation cycle, improving the productivity, improving the physical properties of a coating layer, thus obtaining a good molded product.
摘要:
A molding machine in which a load cell unit is mounted on an end portion of one of a plurality of connecting bars elastically deformable (extensionally deformable) due to a load (tensile load) during the operation of molding. At least partially any connecting bar where the load cell unit is not mounted, that is, any connecting bar other than the predetermined connecting bar where the load cell unit is mounted, includes a portion whose diameter is made a predetermined distance smaller than a diameter of the predetermined connecting bar where the load cell unit is mounted. Thus, the quantities of deformation can be equalized all over the connecting bars without using any dummy load cell unit.
摘要:
A detecting apparatus and method for detecting deformation of a fixed mold plate of an injection molding machine. The apparatus includes a mounting member and an elastic member that is received in the through hole of the mounting member and generally positioned at the center thereof. The apparatus also has a contacting member that is received in the through hole and positioned near or at the first end surface, and a sliding member that is slidably received in the through hole near or at the second end surface. A blocking member is attached to the second end surface of the mounting member. A pressure sensor is fixed between the blocking member and the contacting member.
摘要:
An apparatus and a process for the molding of articles made of plastic material with two components by means of a stack-mold press with a first cavity and a second cavity for the injection of the plastic material and the possible compression of the injected plastic material, in which the moulds and the countermolds of the apparatus define respective mutually facing surfaces. Parameters indicating the mutual parallelism between said facing surfaces are detected, and the closing assembly for closing the press is controlled according to the parameters detected.
摘要:
By judging mold touch with good accuracy, a toggle support is stopped at a desired position with good accuracy. A toggle support (15) is moved forward in a mold closing direction and a detection value from a mold-clamping force sensor is monitored. When the detection value reaches a threshold value, the toggle support (15) is stopped. The mold-clamping force sensor is a tie-bar strain sensor (18) detecting strain of a tie-bar, a pressure sensor (40) detecting pressing force applied to a movable platen (13A), or a strain sensor (41) detecting strain of a component part of a toggle mechanism (20).
摘要:
The invention relates to a device and method for detecting a force on an injection moulding machine for processing plastic materials. According to said invention, a first element (100) interacting with a mechanical drive and movable at least indirectly thereby in a direction of movement (x) is displaced during said displacement with respect to a second element (200) positioned near the first element (100) or oppositely thereto. A force measuring device (D) is used for determining the force applied on the first (100) and/or second (200) element by the actuation of the injection moulding machine produced by the relative displacement thereof between the first (100) and second (200) elements. A hydraulic chamber whose size is modifiable during the relative displacement associated with a change in pressure of a fluid medium in said hydraulic chamber is firmed between the first (100) and second (200) elements, wherein said change in pressure forms an input signal for adjusting the force or pressure and a pressure-relief valve (30) is used for bypassing the hydraulic medium to a hydraulic medium container (35), when the predetermined or predeterminable presser is exceeded in the hydraulic chamber (10), thereby making it possible to obtain a device and method for detecting a force on an injection moulding machine which makes it possible to determine said force in a favourable alternative manner and simultaneously ensure an overload protection.
摘要:
Rather than developing full closure tonnage for a substantial portion of the duration of an injection cycle, closed loop control of the clamp pressure (such as through control of hydraulic pistons) permits clamp pressure to balance exactly, but preferably slightly exceed, the instantaneous injection pressure. A first approach mimics the injection pressure profile with time, whereby applied tonnage is varied with time according to sensed pressure measurements. A second approach looks to pre-stored or historically accumulated injection pressure information and, instead of varying the tonnage, applies a constant tonnage reflecting the maximum recorded or most likely injection pressure to be experienced in the mold (as recorded stored in a look-up table associated with the particular mold configuration). A machine controller (80, 82) causes the application of applied tonnage through the platen (16, 17) and tie-bars (19, 20) of an injection molding machine (10). Pressure sensors (66-74) located either on a mold surface (50), relative to stack components (58-64) and/or relative to a force closure path of permit a microprocessor (82) to control applied clamp closure tonnage. In this way, the system consumes less power and component wear is reduced.
摘要:
Adjusting a mold-clamping force by moving a fixing position of a toggle support (15) of a mold-clamping apparatus (10) so as to be close to a target mold-clamping force. Changing a mold protection position in accordance with an amount of movement of the toggle support (10). The adjustment of the mold-clamping force is performed based on a first mold-clamping force setting value that is acquired from a relationship between a push-in amount and a corresponding mold-clamping force that has been obtained by attaching a reference mold-to the mold-clamping apparatus (10). The adjustment of the mold-clamping force may be performed based on a difference between a mold-clamping force detection value obtained by detecting an actual mold-clamping force and the target mold-clamping force by performing mold-clamping by using the first mold-clamping force setting value.
摘要:
An injection compression molding method of a lens is provided, where a toggle link mechanism (65) is actuated to close a molding die (50) and a movable die plate (64) is moved to a position establishing a cavity thickness of greater than a thickness of an article to be molded while the die is closed. After injecting a molten resin into the cavity, the molten resin is sealed in the cavity and the toggle link mechanism (65) is actuated to advance the movable die plate (64) toward a fixed die plate (61), the relative position of a rear die plate (62) and the movable die plate (64) is made constant at a position where extension of a tie bar (63) becomes a predetermined value, and the molten resin is cooled for a predetermined time after completion of pressurizing the resin.