Abstract:
Webs can be embossed and laminated using irregular bonding patterns with the pin-on-pin embossing process. Different patterns are provided onto each web and the webs are joined in a bonding nip to form a laminate. The bonding pattern formed in the bonding nip is irregular. The irregularity of the bonding pattern reduces vibrations within the machinery and allows increased machine speed. The irregularity of the pattern can be determined using the Self-Similarity Count or the Energy Suppression Factor method.
Abstract:
A tissue paper product has at least two laminated plies, each of which is individually embossed so as to exhibit a three-dimensional pattern of alternating raised ridges and recessed areas. The ridges of each individual ply form a network pattern, the plies being joined together by adhesive applied on the contacting ridges of one or both of the embossed paper plies.
Abstract:
The present invention is generally directed to a process for hot embossing a base sheet and/or to a process for perforating and bonding multiple plies of a paper product together. The process can be used in order to apply a decorative pattern to a paper product and/or to bond multiple ply products together. In one embodiment, the process of the present invention includes feeding a previously formed single ply or multi-ply base sheet through a heated embossing nip. As the base sheet passes through the heated embossing nip, sufficient heat and pressure is imparted to cause the fibers within the sheet to begin to melt or glassinate. Upon cooling, inter-fiber bonding occurs resulting in a well-defined embossment as well as bonding between plies of a multi-ply product.
Abstract:
The present invention provides a novel method and system for extrusion embossing. In particular, the present invention provides a method and system for embossing a multi-layer flexible packaging material whereby one layer is embossed simultaneously with the extrusion of an adjacent layer and the lamination of an additional layer.
Abstract:
An embossing device for embossing a single-ply or multi-ply web of tissue paper includes a first steel roll with embossing protuberances on its peripheral surface and a second roll with a yielding layer on its peripheral surface. The second roll cooperates with the steel roll so as to form an embossing nip therewith. The steel roll and the second roll run in synchronization. The second roll has individual zones on its peripheral surface with a higher overall thickness and/or different material characteristics of the yielding layer compared to that of the remaining peripheral surface. These individual zones are opposed in the embossing nip to embossing protuberances of the steel roll.
Abstract:
Webs can be embossed and laminated using irregular bonding patterns with the pin-on-pin embossing process. Different patterns are provided onto each web and the webs are joined in a bonding nip to form a laminate. The bonding pattern formed in the bonding nip is irregular. The irregularity of the bonding pattern reduces vibrations within the machinery and allows increased machine speed. The irregularity of the pattern can be determined using the Self-Similarity Count or the Energy Suppression Factor method.
Abstract:
The invention relates to a relatively soft, largely planar, though three-dimensional product, obtainable by means of an embossing tool for converting a relatively soft, planar starting product as a result of embossing to the extent that an embossing pattern exists which comprises a plurality of “hinged parallelograms” that are limited by lines of compressed material such that when tractive forces are applied, this hinged parallelogram structure behaves like a pantograph and a secondary bulk is superimposed as a result of a stretching process on the primary bulk produced by the embossing.
Abstract:
The perceived softness of embossed tissue can be increased greatly while avoiding nesting when a particular pattern is embossed into the tissue. This pattern combines relatively shallow stitchlike bosses with deeper more sharply defined signature bosses. The stitchlike bosses can be rounded and arranged in wavy flowing intersecting lines. The signature bosses can be arranged in regions framed by the intersecting wavy flowing lines.
Abstract:
The present invention relates three-dimensional sheet materials which resist nesting of superimposed layers into one another. More particularly, the present invention provides a three-dimensional, nesting-resistant sheet material having a first side and a second side. The first side comprises at least one region having a plurality of spaced three-dimensional protrusions extending outwardly from the first side which are preferably unitarily formed from the sheet material. To provide the nesting-resistant advantages of the present invention, the protrusions form an amorphous pattern of a plurality of different two-dimensional geometrical shapes. Preferably, the second side comprises a plurality of spaced, three-dimensional hollow depressions corresponding to the protrusions, such that the protrusions are hollow. Of particular interest for certain applications, such as a carrier for an adhesive, the protrusions are separated by an interconnected network of three-dimensional spaces between adjacent protrusions. The three-dimensional, nesting-resistant sheet materials are preferably manufactured in accordance with the present invention utilizing a three-dimensional forming structure comprising an amorphous pattern of spaced three-dimensional recesses separated by interconnected lands. The recesses form an amorphous two-dimensional pattern of interlocking two-dimensional geometrical shapes. The amorphous pattern of interlocking shapes is preferably derived from a constrained Voronoi tessellation of 2-space in accordance with the present invention, wherein the tessellation is constrained by a constraint factor which controls the range of permissible center-to-center spacing of the interlocking shapes. To manufacture the three-dimensional, nesting-resistant sheet materials in accordance with the present invention, a sheet of deformable material is introduced onto the forming structure and permanently deformed into compliance with the forming structure. If desired, the interconnected lands of the forming structure may be coated with a substance before the sheet of deformable material is introduced onto the forming structure.
Abstract:
Method and apparatus are disclosed for embossing paper webs using opposing embossing and imprint rolls. In the preferred embodiment the embossing roll and the imprint roll have differing diametrical dimensions, thereby producing differing velocities through the nip, causing the embossing projections, of the embossing roll to sweep through modified imprint cells of the imprint roll, thereby affecting an automatic sweeping of accumulated debris from the imprint cell as the embossing operation take place.