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公开(公告)号:US20100174037A1
公开(公告)日:2010-07-08
申请号:US12733378
申请日:2008-08-29
Applicant: Benoit Koch , Daniel Marissal , Marc Parisel , Brent R. Walworth , Andre Frederich
Inventor: Benoit Koch , Daniel Marissal , Marc Parisel , Brent R. Walworth , Andre Frederich
IPC: C08F2/01 , C08F110/02 , C08F4/76
CPC classification number: C08F6/20 , C08F6/003 , C08F10/02 , C08F110/02 , C08F210/16 , C08L23/04 , C08F2/001 , C08F2/14
Abstract: A polymerisation process is disclosed in which polyethylene is produced in slurry in a polymerisation reactor in the presence of a Ziegler Natta catalyst and an activator, and slurry containing the polymer is withdrawn from the reactor and transferred to a flash tank operating at a pressure and temperature such that at least 50 mol % of the liquid component of the slurry is withdrawn from the flash tank as a vapour and at least 98 mol %, more preferably at least 98.5 mol %, and most preferably at least 99.5 mol %, of the vapour withdrawn from the flash tank is capable of being condensed at a temperature of between 15 and 40C without compression, wherein a by-product suppressor, which reduces the amount of by-product formed per unit of polyethylene produced by at least 10% compared with an identical polymerisation process where the by-product suppressor is not present, is used in the reactor.
Abstract translation: 公开了一种聚合方法,其中聚乙烯在齐格勒纳塔催化剂和活化剂存在下在聚合反应器中以淤浆形式制备,含有聚合物的浆料从反应器中排出并转移到在压力和温度下操作的闪蒸罐 使得至少50mol%的浆液的液体组分作为蒸气从闪蒸罐中取出,并且至少98mol%,更优选至少98.5mol%,最优选至少99.5mol%的蒸气 从闪蒸罐中取出的能够在不压缩的情况下在15至40℃的温度下冷凝,其中副产物抑制剂将每单位聚乙烯形成的副产物的量与 在反应器中使用相同的聚合方法,其中副产物抑制剂不存在。
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公开(公告)号:US20110105702A1
公开(公告)日:2011-05-05
申请号:US12736864
申请日:2009-05-18
Applicant: Marc Parisel , Brent Walworth
Inventor: Marc Parisel , Brent Walworth
IPC: C08F2/01
CPC classification number: C08F10/00 , B01J19/2435 , B01J19/245 , Y10S526/92 , C08F2/14 , C08F2/001
Abstract: A continuous process for manufacturing a polyolefin resin in at least two reactors in series is described, in which: in a first polymerisation reactor, an olefin is polymerised continuously in the presence of a catalyst and a diluent to produce a first suspension comprising the diluent and polyolefin particles; at least a portion of said first suspension is transferred from the first polymerisation reactor to a second polymerisation reactor where further polymerisation takes place; a further suspension comprising diluent and polymer particles is withdrawn from the second reactor and transferred to two separators, in each of which separators a diluent-rich flow and a concentrated suspension of polyolefin particles are formed and separated, wherein the diluent-rich flow from one separator is recycled to a reactor preceding the second reactor, and the diluent-rich flow from the other separator is recycled to the second reactor. The invention enables higher separator efficiencies to be achieved.
Abstract translation: 描述了在串联的至少两个反应器中制造聚烯烃树脂的连续方法,其中:在第一聚合反应器中,烯烃在催化剂和稀释剂存在下连续聚合以产生包含稀释剂的第一悬浮液和 聚烯烃颗粒; 所述第一悬浮液的至少一部分从第一聚合反应器转移到进行进一步聚合的第二聚合反应器; 将包含稀释剂和聚合物颗粒的另外的悬浮液从第二反应器中排出并转移到两个分离器中,每个分离器中形成和分离富含稀释剂的流和聚集体颗粒的浓缩悬浮液,其中富含稀释剂的流从一个 分离器再循环到第二反应器之前的反应器中,并且来自另一个分离器的富稀释流循环到第二反应器。 本发明可实现更高的分离效率。
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公开(公告)号:US20110028684A1
公开(公告)日:2011-02-03
申请号:US12736450
申请日:2009-04-15
Applicant: Daniel Marissal , Marc Parisel , Brent Walworth
Inventor: Daniel Marissal , Marc Parisel , Brent Walworth
IPC: C08F6/00
CPC classification number: B01J19/2415 , B01J19/2425 , B01J2208/00672 , B01J2219/00015 , B01J2219/00038 , B01J2219/00085 , B01J2219/00094 , B01J2219/00108 , B01J2219/0011 , B01J2219/00114 , B01J2219/00135 , B01J2219/00164 , B01J2219/00184 , B01J2219/00247 , B01J2219/00254 , B01J2219/182 , B01J2219/185 , B01J2219/1943 , B01J2219/1946 , C08F6/001 , F28F27/00 , C08L23/00
Abstract: A process for heating a polymer-containing stream being transferred from a polymerization reactor to a separation zone or device, comprising passing the stream through at least two heaters operating in parallel, each heater comprising at least one transfer line for the stream and means for heating the transfer line, wherein the temperature of the polymer-containing stream at the outlet of all heaters is maintained above the dew point of the stream, and no heater has a volumetric flowrate of polymer-containing stream more than three times that of any other heater.
Abstract translation: 一种用于加热从聚合反应器转移到分离区或装置的含聚合物流的方法,包括使所述流通过至少两个平行操作的加热器,每个加热器包括用于流的至少一个输送管线和加热装置 传输线,其中所有加热器出口处的含聚合物流的温度保持在流的露点之上,并且没有加热器具有比任何其它加热器的加热器的体积流量高三倍以上的加热器 。
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公开(公告)号:US20100273960A1
公开(公告)日:2010-10-28
申请号:US12733379
申请日:2008-08-29
Applicant: Benoit Koch , Daniel Marissal , Marc Parisel , Brent Walworth
Inventor: Benoit Koch , Daniel Marissal , Marc Parisel , Brent Walworth
IPC: C08F2/01
CPC classification number: C08F10/02 , C08F110/02 , C08L23/06 , C08L2205/02 , C08L2205/025 , C08L2308/00 , C08F2/14 , C08F2/001 , C08L2666/06 , C08F2500/02 , C08F2500/12 , C08F2500/01
Abstract: Process for producing a multimodal polyethylene in at least two loop reactors connected in series, in which 20-80 wt % of a high molecular weight (HMW) polymer is made in suspension in a first reactor and 20-80 wt % of a low molecular weight (LMW) polymer is made in suspension in a second reactor, one polymer being made in the presence of the other in either order, wherein the ratio of the average activity in the LMW reactor to the average activity in the HMW reactor is from 0.25 and 1.5, where average activity in each reactor is defined as the rate of polyethylene produced in the reactor (kgPE/hr)/[ethylene concentration in the reactor (mol %)×residence time in the reactor (hours)×feed rate of catalyst into the reactor (g/hr)], residence time being defined as the mass of the polymer in the reactor (kg)/the output rate of polymer from the reactor (kg/hr), and the volumes of the two reactors differ by less than 10%.
Abstract translation: 在至少两个串联连接的环管反应器中制备多峰聚乙烯的方法,其中将20-80重量%的高分子量(HMW)聚合物悬浮在第一反应器中,和20-80重量%的低分子量 重量(LMW)聚合物在第二反应器中以悬浮液形式制备,一种聚合物在另一种反应器的存在下制备,其中LMW反应器中的平均活性与HMW反应器中的平均活性的比例为0.25 和1.5,其中每个反应器中的平均活性定义为在反应器中产生的聚乙烯的速率(kgPE / hr)/ [反应器中的乙烯浓度(mol%)×反应器中的停留时间(小时)×催化剂的进料速率 进入反应器(g / hr)],停留时间定义为反应器中聚合物的质量(kg)/来自反应器的聚合物的输出速率(kg / hr),两个反应器的体积分别为 小于10%。
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公开(公告)号:US20100210796A1
公开(公告)日:2010-08-19
申请号:US12733380
申请日:2008-08-29
Applicant: Benoit Koch , Daniel Marissal , Marc Parisel , Brent R. Walworth
Inventor: Benoit Koch , Daniel Marissal , Marc Parisel , Brent R. Walworth
IPC: C08F2/01
CPC classification number: B01J19/2435 , B01J2219/0004 , B01J2219/00166 , B01J2219/00186 , C08F10/02 , C08F110/02 , C08F2/14 , C08F2/001 , C08F2500/01 , C08F2500/12 , C08F2500/02
Abstract: Process for producing a multimodal polyethylene in at least two reactors connected in series, in which 20-80 wt % of a high molecular weight (HMW) polymer is made in suspension in a first reactor and 20-80 wt % of a low molecular weight (LMW) polymer is made in suspension in a second reactor in the presence of the HMW polymer, wherein the solids concentration in the second LMW reactor, defined as the mass of polymer divided by the total mass of slurry, is at least 35 wt %, most preferably between 45 wt % and 60 wt %, and/or the ratio of solids concentration in the first reactor to that in the second reactor is maintained at less than 1.0, preferably between 0.6 and 0.8, and further wherein the volume of the second reactor is at least 10%, preferably at least 30% and more preferably at least 50% greater than the volume of the first reactor.
Abstract translation: 在至少两个串联连接的反应器中制备多峰聚乙烯的方法,其中20-80重量%的高分子量(HMW)聚合物悬浮在第一反应器中,20-80重量%的低分子量 (LMW)聚合物在HMW聚合物存在下在第二反应器中悬浮制备,其中定义为聚合物质量除以浆料总质量的第二LMW反应器中的固体浓度为至少35重量% ,最优选在45重量%至60重量%之间,和/或第一反应器中的固体浓度与第二反应器中的固体浓度之比保持在小于1.0,优选在0.6至0.8之间,此外,其中 第二反应器比第一反应器的体积大至少10%,优选至少30%,更优选至少50%。
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公开(公告)号:US20100190921A1
公开(公告)日:2010-07-29
申请号:US12733381
申请日:2008-08-29
Applicant: Benoit Koch , Daniel Marissal , Marc Parisel , Brent R. Walworth
Inventor: Benoit Koch , Daniel Marissal , Marc Parisel , Brent R. Walworth
IPC: C08L23/06
CPC classification number: C08F10/02 , C08F210/16 , C08F2/001 , C08F2/14 , C08F210/14 , C08F2500/12 , C08F2500/02 , C08F2500/01
Abstract: Process for producing a multimodal polyethylene in at least two reactors connected in series, in which 20-80 wt % of a first polymer is made in suspension in a first reactor and 80-20 wt % of a second polymer is made in suspension in a second reactor in the presence of the first polymer, and a stream or slurry containing the resulting polymer is withdrawn from the second reactor and transferred to a flash tank operating at a pressure and temperature such that at least 50 mol % of the liquid component of the slurry, or the non-polymer component of the stream entering the flash tank, is withdrawn from the flash tank as a vapour, wherein the concentration in the stream or slurry entering the flash tank of components having a molecular weight below 50 g/mol, Clights (mol %), satisfies the equation Clights
Abstract translation: 在至少两个串联的反应器中制备多峰聚乙烯的方法,其中将20-80重量%的第一聚合物悬浮在第一反应器中,并将80-20重量%的第二聚合物制成悬浮液 在第一聚合物存在下的第二反应器和含有所得聚合物的料流或浆料从第二反应器中排出并转移到在压力和温度下操作的闪蒸罐中,使得至少50mol%的 浆料或进入闪蒸罐的料流的非聚合物组分作为蒸气从闪蒸罐中取出,其中进入闪蒸罐的流或浆料中的分子量低于50g / mol的浓度, Cl值(mol%)满足等式Clight <7 + 0.07(40-Tc)+4.4(Pc-0.8)-7(CH2 / CEt)其中Tc和Pc分别为温度(℃)和压力 在从闪蒸罐取出的蒸气的位置处, 被冷凝,CH2和CEt分别是氢气和乙烯闪蒸罐中的摩尔浓度。
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公开(公告)号:US08367782B2
公开(公告)日:2013-02-05
申请号:US12736452
申请日:2009-04-15
Applicant: Daniel Marissal , Marc Parisel , Brent Walworth
Inventor: Daniel Marissal , Marc Parisel , Brent Walworth
IPC: C08F2/00 , C08F110/02
CPC classification number: B01J19/2415 , B01J19/2425 , B01J2208/00672 , B01J2219/00015 , B01J2219/00038 , B01J2219/00085 , B01J2219/00094 , B01J2219/00108 , B01J2219/0011 , B01J2219/00114 , B01J2219/00135 , B01J2219/00164 , B01J2219/00184 , B01J2219/00247 , B01J2219/00254 , B01J2219/182 , B01J2219/185 , B01J2219/1943 , B01J2219/1946 , C08F6/001 , F28F27/00 , C08L23/00
Abstract: Process for heating a polymer-containing stream being transferred from a polymerization reactor to a separation zone or device, by passing the stream through a heater having at least one transfer line for the stream and a heater for heating the transfer line. The average particle size of the solid polymer is less than 3mm, the mass flowrate of the polymer-containing stream exiting the heater is no more than 15% greater than the mass flowrate exiting the reactor, the average velocity of the polymer-containing stream either at a point 80% along the length of the heated part of the transfer line measured from the transfer line inlet, or at the transfer line outlet, is at least 6 m/s, and the pressure drop across the transfer line per unit length is between 0.0125 bar/m and 0.1 bar/m.
Abstract translation: 通过将流通过具有用于流的至少一个输送管线的加热器和用于加热输送管线的加热器来加热从聚合反应器转移到分离区或装置的含聚合物流的方法。 固体聚合物的平均粒径小于3mm,离开加热器的含聚合物流的质量流量不比离开反应器的质量流量大15%,含聚合物流的平均速度 沿着从传送线入口或传输线出口测得的传送线的加热部分的长度为80%的点为至少6m / s,并且每单位长度的传输线上的压降为 在0.0125bar / m到0.1bar / m之间。
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公开(公告)号:US08202950B2
公开(公告)日:2012-06-19
申请号:US12733379
申请日:2008-08-29
Applicant: Benoit Koch , Daniel Marissal , Marc Parisel , Brent R. Walworth
Inventor: Benoit Koch , Daniel Marissal , Marc Parisel , Brent R. Walworth
CPC classification number: C08F10/02 , C08F110/02 , C08L23/06 , C08L2205/02 , C08L2205/025 , C08L2308/00 , C08F2/14 , C08F2/001 , C08L2666/06 , C08F2500/02 , C08F2500/12 , C08F2500/01
Abstract: Process for producing a multimodal polyethylene in at least two loop reactors connected in series. In the process 20-80 wt % of a high molecular weight (HMW) polymer is made in suspension in a first reactor and 20-80 wt % of a low molecular weight (LMW) polymer is made in suspension in a second reactor, one polymer being made in the presence of the other in either order. The ratio of the average activity in the LMW reactor to the average activity in the HMW reactor is from 0.25 and 1.5, where average activity in each reactor is defined as the rate of polyethylene produced in the reactor (kgPE/hr)/[ethylene concentration in the reactor (mol %)×residence time in the reactor (hours)×feed rate of catalyst into the reactor (g/hr)], residence time being defined as the mass of the polymer in the reactor (kg)/the output rate of polymer from the reactor (kg/hr), and the volumes of the two reactors differ by less than 10%.
Abstract translation: 在至少两个串联连接的回路反应器中生产多峰聚乙烯的方法。 在该方法中,将20-80重量%的高分子量(HMW)聚合物悬浮在第一反应器中,并将20-80重量%的低分子量(LMW)聚合物悬浮在第二反应器中,一个 聚合物是在其它任何一种的存在下制成的。 LMW反应器中的平均活性与平均活性的比例为0.25和1.5,其中每个反应器中的平均活性定义为在反应器中产生的聚乙烯的速率(kgPE / hr)/ [乙烯浓度 在反应器中(mol%)×在反应器中的停留时间(小时)×催化剂进入反应器的进料速率(g / hr)],停留时间定义为反应器中聚合物的质量(kg)/输出 来自反应器的聚合物的速率(kg / hr),两个反应器的体积相差小于10%。
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公开(公告)号:US08183332B2
公开(公告)日:2012-05-22
申请号:US12733358
申请日:2008-08-29
Applicant: Benoit Koch , Daniel Marissal , Marc Parisel , Brent R Walworth
Inventor: Benoit Koch , Daniel Marissal , Marc Parisel , Brent R Walworth
CPC classification number: B01J19/2435 , B01J2219/0004 , B01J2219/00166 , B01J2219/00186 , C08F10/02 , C08F110/02 , C08F2/14 , C08F2/001 , C08F2500/01 , C08F2500/12 , C08F2500/02
Abstract: Process for producing a multimodal polyethylene in at least two reactors connected in series, in which 20-80 wt % of a high molecular weight (HMW) polymer is made in suspension in a first reactor and 20-80 wt % of a low molecular weight (LMW) polymer is made in suspension in a second reactor. The ratio of the average activity in the LMW reactor to the average activity in the HMW reactor is from 0.25 and 1.5, where average activity in each reactor is defined as the rate of polyethylene produced in the reactor (kgPE/hr)/[ethylene concentration in the reactor (mol %)×residence time in the reactor (hours)×feed rate of catalyst into the reactor (g/hr)], residence time being defined as the mass of the polymer in the reactor (kg)/the output rate of polymer from the reactor (kg/hr). The volume of the second reactor is at least 10% greater than the volume of the first reactor, and the ratio of length to diameter of the first reactor, L/D(1), is greater than that of the second reactor, L/D(2).
Abstract translation: 在至少两个串联连接的反应器中制备多峰聚乙烯的方法,其中20-80重量%的高分子量(HMW)聚合物悬浮在第一反应器中,20-80重量%的低分子量 (LMW)聚合物悬浮在第二反应器中。 LMW反应器中的平均活性与平均活性的比例为0.25和1.5,其中每个反应器中的平均活性定义为在反应器中产生的聚乙烯的速率(kgPE / hr)/ [乙烯浓度 在反应器中(mol%)×在反应器中的停留时间(小时)×催化剂进入反应器的进料速率(g / hr)],停留时间定义为反应器中聚合物的质量(kg)/输出 来自反应器的聚合物的速率(kg / hr)。 第二反应器的体积比第一反应器的体积大至少10%,第一反应器的长度与直径之比L / D(1)大于第二反应器的L / D(2)。
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公开(公告)号:US20110002816A1
公开(公告)日:2011-01-06
申请号:US12735349
申请日:2009-02-04
Applicant: Marc Parisel , Brent Walworth
Inventor: Marc Parisel , Brent Walworth
IPC: B01J19/00
CPC classification number: B01J19/2435 , B01J3/044 , B01J19/0013 , B01J2219/00094 , B01J2219/00243
Abstract: A tubular reactor for use in polymerisation reactions is described, having a design pressure PR of 40-65 barg, at least a portion of which is oriented vertically and at least part of which vertical portion is surrounded by a concentric jacket for the passage of cooling fluid, wherein the design pressure in barg of the jacket PJ is less than 0.0018.PR2.25. Another aspect of the invention concerns a tubular reactor for use in polymerisation reactions having a design pressure PR of 40-65 barg, at least a portion of which is oriented vertically and at least part of which vertical portion is surrounded by a concentric jacket for the passage of cooling fluid, wherein the actual thickness of the reactor wall is either no more than 2 mm greater and/or no more than 10% greater than the minimum wall thickness required to withstand the design pressure PR as calculated according to the ASME Boiler and Pressure Vessel code.
Abstract translation: 描述了用于聚合反应的管式反应器,其设计压力PR为40-65巴,其至少一部分垂直取向,并且其至少一部分垂直部分被同心夹套围绕以便冷却通过 流体,其中护套PJ的设计压力barg小于0.0018.PR2.25。 本发明的另一方面涉及一种用于聚合反应的管式反应器,其设计压力PR为40-65巴,其设计压力PR至少为40-65巴,其至少一部分垂直取向,并且其至少部分垂直部分被同心夹套围绕,用于 冷却流体的通过,其中反应器壁的实际厚度不得比承受根据ASME锅炉计算的设计压力PR所需的最小壁厚大不超过2mm和/或不超过10%,以及 压力容器代码。
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