公开(公告)号：US07578981B2

公开(公告)日：2009-08-25

申请号：US11685852

申请日：2007-03-14

Applicant: Nathan A. Pawlak ,  Robert W. Carr ,  Roger J Grunch

Inventor： Nathan A. Pawlak ,  Robert W. Carr ,  Roger J Grunch

IPC: B01J19/00 ,  B01J19/18 ,  B01J19/26

CPC classification number: B01F3/02 ,  B01F5/0451 ,  B01F5/0463 ,  B01F5/0682 ,  B01F5/0688 ,  B01J4/002 ,  B01J8/0221 ,  B01J19/0013 ,  B01J19/006 ,  B01J19/02 ,  B01J19/2405 ,  B01J19/2415 ,  B01J19/26 ,  B01J2219/00006 ,  B01J2219/00038 ,  B01J2219/00051 ,  B01J2219/00119 ,  B01J2219/00162 ,  B01J2219/00765 ,  B01J2219/00768 ,  B01J2219/0077 ,  B01J2219/00772 ,  B01J2219/00777 ,  B01J2219/0209 ,  B01J2219/0245 ,  B01J2219/0286 ,  B01J2219/182 ,  B01J2219/1943 ,  B01J2219/1946 ,  C07C29/1518 ,  C07C29/50 ,  C07C31/04 ,  C07C31/08 ,  C07C31/10 ,  C07C31/12

Abstract: An apparatus for alkyl oxygenate (e.g., methanol) manufacture via partial oxidation of alkane (methane) has an injectively-mixed backmixing reaction chamber in fluid communication with a tubular-flow reactor. The injectively-mixed backmixing reaction chamber induces alkyl free radicals prior to input to the tubular-flow reactor. Injective intermixing of feed streams agitates the backmixing reaction chamber. In one embodiment, a variable position bulkhead axially moves to commensurately modify the backmixing reaction chamber and tubular-flow reactor volumes. In another embodiment, the tubular-flow reactor has a variable position quenching input. Both “hairbrush” and conical input inserts facilitate turbulent injective admixing of the input feed streams in the injectively-mixed backmixing reaction chamber. A condensing scrubber is also used for treating the output stream from the reaction system.

Abstract translation: 通过烷烃（甲烷）的部分氧化制造烷基含氧化合物（例如甲醇）的装置具有与管式流动反应器流体连通的注射混合的回混反应室。 注入混合的回混反应室在输入管式流动反应器之前引发烷基自由基。 进料流的注入混合搅拌反混合反应室。 在一个实施例中，可变位置隔板轴向移动以相应地修改回混反应室和管式流动反应器体积。 在另一个实施例中，管式流动反应器具有可变位置淬灭输入。 “发刷”和锥形输入插件两者都有助于在喷射混合后混合反应室中的输入进料流的湍流注入混合。 冷凝洗涤器也用于处理来自反应系统的输出流。

公开(公告)号：US20090118553A1

公开(公告)日：2009-05-07

申请号：US12273213

申请日：2008-11-18

Applicant: Nathan A. Pawlak ,  Robert W. Carr ,  Roger J. Grunch

Inventor： Nathan A. Pawlak ,  Robert W. Carr ,  Roger J. Grunch

IPC: C07B41/00

CPC classification number: B01F3/02 ,  B01F5/0451 ,  B01F5/0463 ,  B01F5/0682 ,  B01F5/0688 ,  B01J4/002 ,  B01J8/0221 ,  B01J19/0013 ,  B01J19/006 ,  B01J19/02 ,  B01J19/2405 ,  B01J19/2415 ,  B01J19/26 ,  B01J2219/00006 ,  B01J2219/00038 ,  B01J2219/00051 ,  B01J2219/00119 ,  B01J2219/00162 ,  B01J2219/00765 ,  B01J2219/00768 ,  B01J2219/0077 ,  B01J2219/00772 ,  B01J2219/00777 ,  B01J2219/0209 ,  B01J2219/0245 ,  B01J2219/0286 ,  B01J2219/182 ,  B01J2219/1943 ,  B01J2219/1946 ,  C07C29/1518 ,  C07C29/50 ,  C07C31/04 ,  C07C31/08 ,  C07C31/10 ,  C07C31/12

Abstract: A method for alkyl oxygenate (e.g., methanol) manufacture via partial oxidation of alkane (methane) uses an injectively-mixed backmixing reaction chamber in fluid communication with a tubular-flow reactor. Alkyl free radicals are induced in the backmixing reaction chamber prior to being fed through a flow-restriction baffle to the tubular-flow reactor. Injective intermixing of feed streams agitates the backmixing reaction chamber. In one embodiment, a variable position flow restriction baffle is axially moved to commensurately modify the backmixing reaction chamber and tubular-flow reactor volumes. In another embodiment, the tubular-flow reactor is quenched with a variable position quenching input. The method further provides for condensing the output stream from the reaction system in a condensing scrubber and also for recycling a portion of the scrubbed output stream to the reactor system.

Abstract translation: 通过烷烃（甲烷）的部分氧化制备烷基含氧化合物（例如甲醇）的方法使用与管式流动反应器流体连通的注射混合的回混反应室。 在通过流量限制挡板进入管式流动反应器之前，在回混反应室中诱导烷基自由基。 进料流的注入混合搅拌反混合反应室。 在一个实施例中，可变位置流量限制挡板被轴向移动以相应地修改回混反应室和管式流动反应器体积。 在另一个实施例中，管状流动反应器用可变位置淬灭输入淬火。 该方法进一步提供了在冷凝洗涤器中冷凝来自反应系统的输出流，还用于将洗涤的输出流的一部分再循环到反应器系统。

公开(公告)号：US08293186B2

公开(公告)日：2012-10-23

申请号：US11432692

申请日：2006-05-11

Applicant: Nathan A. Pawlak ,  Vladimir Ivanovich Vedeneev ,  Robert W. Carr

Inventor： Nathan A. Pawlak ,  Vladimir Ivanovich Vedeneev ,  Robert W. Carr

IPC: B01J8/00 ,  F28D21/00

CPC classification number: C07C29/50 ,  C07C31/04

Abstract: An apparatus and method of producing methanol includes reacting a heated hydrocarbon-containing gas and an oxygen-containing gas in a reactor; to provide a product stream comprising methanol; and transferring heat from the product stream to the hydrocarbon-containing gas to heat the hydrocarbon containing gas. After removing methanol and CO2 from the product stream, unprocessed hydrocarbons are mixed with the hydrocarbon containing gas fro reprocessing through the reactor.

Abstract translation: 生产甲醇的装置和方法包括在反应器中使加热的含烃气体和含氧气体反应; 以提供包含甲醇的产物流; 并将热量从产物流传递到含烃气体以加热含烃气体。 从产物流中除去甲醇和二氧化碳后，将未加工的烃与含烃气体混合通过反应器进行后处理。

公开(公告)号：US08193254B2

公开(公告)日：2012-06-05

申请号：US12959902

申请日：2010-12-03

Applicant: Nathan A. Pawlak ,  Walter Breidenstein ,  Robert W. Carr

Inventor： Nathan A. Pawlak ,  Walter Breidenstein ,  Robert W. Carr

IPC: C07C27/00

CPC classification number: B01F3/02 ,  B01F5/0451 ,  B01F5/0463 ,  B01F5/0682 ,  B01F5/0688 ,  B01J4/002 ,  B01J8/0221 ,  B01J19/0013 ,  B01J19/006 ,  B01J19/02 ,  B01J19/2405 ,  B01J19/2415 ,  B01J19/26 ,  B01J2219/00006 ,  B01J2219/00038 ,  B01J2219/00051 ,  B01J2219/00119 ,  B01J2219/00162 ,  B01J2219/00765 ,  B01J2219/00768 ,  B01J2219/0077 ,  B01J2219/00772 ,  B01J2219/00777 ,  B01J2219/0209 ,  B01J2219/0245 ,  B01J2219/0286 ,  B01J2219/182 ,  B01J2219/1943 ,  B01J2219/1946 ,  C07C29/1518 ,  C07C29/50 ,  C07C31/04 ,  C07C31/08

Abstract: An apparatus and method of producing methanol includes reacting a heated hydrocarbon-containing gas and an oxygen-containing gas in a reactor; to provide a product stream comprising methanol; and transferring heat from the product stream to the hydrocarbon-containing gas to heat the hydrocarbon containing gas. After removing methanol and CO2 from the product stream, unprocessed hydrocarbons are mixed with the hydrocarbon containing gas for reprocessing through the reactor. Reactor byproducts are injected into the ground to increase the output of a hydrocarbon producing well.

Abstract translation: 生产甲醇的装置和方法包括在反应器中使加热的含烃气体和含氧气体反应; 以提供包含甲醇的产物流; 并将热量从产物流传递到含烃气体以加热含烃气体。 从产物流中除去甲醇和二氧化碳后，将未加工的烃与含烃气体混合，通过反应器进行后处理。 将反应器副产物注入地下以增加产油井的产量。

公开(公告)号：US07879296B2

公开(公告)日：2011-02-01

申请号：US11685879

申请日：2007-03-14

Applicant: Nathan A. Pawlak ,  Robert W. Carr ,  Roger J Grunch

Inventor： Nathan A. Pawlak ,  Robert W. Carr ,  Roger J Grunch

IPC: B01J19/00 ,  B01J19/26

CPC classification number: B01F3/02 ,  B01F5/0451 ,  B01F5/0463 ,  B01F5/0682 ,  B01F5/0688 ,  B01J4/002 ,  B01J8/0221 ,  B01J19/0013 ,  B01J19/006 ,  B01J19/02 ,  B01J19/2405 ,  B01J19/2415 ,  B01J19/26 ,  B01J2219/00006 ,  B01J2219/00038 ,  B01J2219/00051 ,  B01J2219/00119 ,  B01J2219/00162 ,  B01J2219/00765 ,  B01J2219/00768 ,  B01J2219/0077 ,  B01J2219/00772 ,  B01J2219/00777 ,  B01J2219/0209 ,  B01J2219/0245 ,  B01J2219/0286 ,  B01J2219/182 ,  B01J2219/1943 ,  B01J2219/1946 ,  C07C29/1518 ,  C07C29/50 ,  C07C31/04 ,  C07C31/08

Abstract: A reactor system for gas phase reacting of at least two fluid feed streams, where the reactor system has an injectively-mixed backmixing reaction chamber in fluid communication with a tubular-flow reactor. The injectively-mixed backmixing reaction chamber has a bulkhead that slides during real-time operation to either diminish or expand the internal volume of the backmixing reaction chamber. In one embodiment, the effective passageway space through the bulkhead is also variably adjustable. In another embodiment, the tubular-flow reactor shares the bulkhead so that axial bulkhead movement commensurately expands one reaction space while diminishing the other reaction space. Input gas streams enter the backmixing reaction chamber with sufficient velocity to turbulently agitate the contents of the injectively-mixed backmixing reaction chamber by injective intermixing of the alkane-containing gas feed stream and the oxygen-containing gas feed stream. A focal application is for direct (partial) oxidative conversion of natural gas to alkyl oxygenates.

Abstract translation: 一种用于至少两种流体进料流气相反应的反应器系统，其中反应器系统具有与管式流动反应器流体连通的注射混合的回混反应室。 注射混合后混合反应室具有在实时操作期间滑动以减小或扩大回混反应室的内部体积的隔板。 在一个实施例中，穿过隔板的有效通道空间也是可变的。 在另一个实施例中，管状流动反应器共享隔板，使得轴向隔板移动相应地扩展一个反应空间，同时减小另一个反应空间。 输入气流以足够的速度进入回混反应室，通过含烷烃的气体进料流和含氧气体进料流的注入混合来湍动地搅拌喷射混合的回混反应室的内容物。 焦点应用是将天然气直接（部分）氧化转化为烷基氧化物。

公开(公告)号：US20100158760A1

公开(公告)日：2010-06-24

申请号：US12630418

申请日：2009-12-03

Applicant: Nathan A. Pawlak ,  Vladimir Ivanovich Vedeneev

Inventor： Nathan A. Pawlak ,  Vladimir Ivanovich Vedeneev

IPC: B01J19/00

CPC classification number: C07C29/50 ,  B01J19/2415 ,  B01J2219/00006 ,  B01J2219/00159 ,  C07C45/33 ,  C07C47/04 ,  C07C31/04

Abstract: An apparatus and method of producing methanol includes reacting a heated hydrocarbon-containing gas and an oxygen-containing gas in a reactor; to provide a product stream comprising methanol; and transferring heat from the product stream to the hydrocarbon-containing gas to heat the hydrocarbon containing gas. After removing methanol and CO2 from the product stream, unprocessed hydrocarbons are mixed with the hydrocarbon containing gas fro reprocessing through the reactor.

Abstract translation: 生产甲醇的装置和方法包括在反应器中使加热的含烃气体和含氧气体反应; 以提供包含甲醇的产物流; 并将热量从产物流传递到含烃气体以加热含烃气体。 从产物流中除去甲醇和二氧化碳后，将未加工的烃与含烃气体混合通过反应器进行后处理。