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    TRANSFER ASSISTED SCREEN PRINTING METHOD OF MAKING SHAPED ABRASIVE PARTICLES AND THE RESULTING SHAPED ABRASIVE PARTICLES
    11.
    发明申请
    TRANSFER ASSISTED SCREEN PRINTING METHOD OF MAKING SHAPED ABRASIVE PARTICLES AND THE RESULTING SHAPED ABRASIVE PARTICLES 有权
    转移辅助丝网印刷方法制作形状磨料颗粒和结晶形状磨料颗粒

    公开(公告)号：US20110146509A1

    公开(公告)日：2011-06-23

    申请号：US12827274

    申请日：2010-06-30

    Applicant: Dennis G. Welygan ,  Dwight D. Erickson ,  John T. Boden

    Inventor： Dennis G. Welygan ,  Dwight D. Erickson ,  John T. Boden

    IPC: B41M1/12 ,  B24D99/00

    CPC classification number: C09K3/1409 ,  B01J2/006 ,  B01J2/20 ,  B01J2/26 ,  B41M1/12 ,  C04B35/10 ,  Y10T428/2982

    Abstract: Shaped ceramic articles can be obtained by screen printing the desired shapes from a dispersion of a precursor of the ceramic onto a receiving surface using a transfer assisted technique that applies a differential pressure, at least partially drying the screen printed shapes, and firing them to generate the shaped ceramic articles. Shaped abrasive particles made using lower viscosity sol gels that tended to flow or creep after the screen printing formation were found to have higher grinding performance over screen printed shaped abrasive particles made with higher viscosity sol gels.

    Abstract translation: 通过使用传递辅助技术将陶瓷前体的分散体丝网印刷所需形状，形成陶瓷制品，所述转移辅助技术施加差压，至少部分干燥丝网印刷形状，并将其烧制以产生 成型陶瓷制品。 发现在丝网印刷形成后倾向于流动或蠕变的较低粘度溶胶凝胶制成的成型磨料颗粒在用较高粘度溶胶凝胶制成的丝网印刷成形磨料颗粒上具有更高的研磨性能。

    METHOD OF MAKING ABRASIVE SHARDS, SHAPED ABRASIVE PARTICLES WITH AN OPENING, OR DISH-SHAPED ABRASIVE PARTICLES
    12.
    发明申请
    METHOD OF MAKING ABRASIVE SHARDS, SHAPED ABRASIVE PARTICLES WITH AN OPENING, OR DISH-SHAPED ABRASIVE PARTICLES 有权
    磨料磨料的方法，具有开孔或形状的磨料颗粒的成型磨料颗粒

    公开(公告)号：US20090165394A1

    公开(公告)日：2009-07-02

    申请号：US12337001

    申请日：2008-12-17

    Applicant: Scott R. Culler ,  Dwight D. Erickson ,  Negus B. Adefris ,  John T. Boden ,  John D. Haas

    Inventor： Scott R. Culler ,  Dwight D. Erickson ,  Negus B. Adefris ,  John T. Boden ,  John D. Haas

    IPC: B24D3/04

    CPC classification number: B24D3/00 ,  B01J2/22 ,  C09K3/1409

    Abstract: By controlling the process parameters and by using a polymeric production tooling having a plurality of mold cavities, different types of shaped abrasive particles selected from the group consisting of abrasive shards, dish-shaped abrasive particles, and shaped abrasive particles with an opening can be produced from the exact same mold. In one embodiment, the mold comprised a plurality of equilateral triangles and fractured precursor abrasive particles, dish-shaped precursor abrasive particles, or precursor shaped abrasive particles with an opening were produced from the same mold.

    Abstract translation: 通过控制工艺参数和通过使用具有多个模具腔的聚合物生产模具，可以生产选自磨料碎片，碟形磨料颗粒和具有开口的成形磨料颗粒组成的组中的不同类型的成形磨料颗粒 从完全相同的模具。 在一个实施例中，模具包括多个等边三角形和断裂的前体磨料颗粒，碟形前体磨料颗粒或具有开口的前体成形磨料颗粒由同一模具制成。

    AGGLOMERATE ABRASIVE GRAINS AND METHODS OF MAKING THE SAME
    13.
    发明申请
    AGGLOMERATE ABRASIVE GRAINS AND METHODS OF MAKING THE SAME 有权
    磨粒磨粒及其制备方法

    公开(公告)号：US20080236051A1

    公开(公告)日：2008-10-02

    申请号：US12138498

    申请日：2008-06-13

    Applicant: Mark G. Schwabel ,  Dwight D. Erickson

    Inventor： Mark G. Schwabel ,  Dwight D. Erickson

    IPC: C09K3/14

    CPC classification number: B24D3/16 ,  B24D11/001 ,  B24D18/00 ,  C09K3/1436 ,  Y10T428/29 ,  Y10T428/2933 ,  Y10T428/2938 ,  Y10T428/2956 ,  Y10T428/2993

    Abstract: An abrasive agglomerate includes a plurality of abrasive grains bonded together in a three-dimensional structure by a substantially continuous, non-porous inorganic binder, wherein the abrasive grains have an average size of between about 0.5 microns and about 1500 microns, the inorganic binder is less than about 75 percent, by weight, of the abrasive agglomerate, and the bulk density of the abrasive agglomerate is less than about 90 percent of the bulk density of the abrasive grains.

    Abstract translation: 磨料团聚体包括通过基本连续的无孔无机粘合剂以三维结构结合在一起的多个磨料颗粒，其中磨料颗粒的平均尺寸为约0.5微米至约1500微米，无机粘合剂为 小于约75重量％的磨料附聚物，并且磨料团块的堆积密度小于磨粒的堆积密度的约90％。

    METHOD OF MAKING CERAMIC SHAPED ABRASIVE PARTICLES, SOL-GEL COMPOSITION, AND CERAMIC SHAPED ABRASIVE PARTICLES
    17.
    发明申请
    METHOD OF MAKING CERAMIC SHAPED ABRASIVE PARTICLES, SOL-GEL COMPOSITION, AND CERAMIC SHAPED ABRASIVE PARTICLES 有权
    陶瓷成型磨料颗粒的制备方法，溶胶凝胶组合物和陶瓷成型磨料颗粒

    公开(公告)号：US20140109490A1

    公开(公告)日：2014-04-24

    申请号：US14127853

    申请日：2012-06-28

    Applicant: John T. Boden ,  Scott R. Culler ,  Dwight D. Erickson

    Inventor： John T. Boden ,  Scott R. Culler ,  Dwight D. Erickson

    IPC: C09K3/14

    CPC classification number: C09K3/1409 ,  B24D3/00 ,  B24D3/14 ,  B24D18/00 ,  B24D18/009 ,  B28B1/004 ,  B28B1/14 ,  B29C33/58 ,  C04B35/10 ,  C04B35/624 ,  C04B35/632 ,  C04B2235/5427 ,  C04B2235/602 ,  C04B2235/6027 ,  C04B2235/6567 ,  C04B2235/77 ,  C04B2235/94

    Abstract: A method includes: providing a mold having a plurality of mold cavities, wherein each mold cavity is bounded by a plurality of faces joined along common edges; filling at least some of the mold cavities with a sol-gel composition that includes a release agent dispersed therein; at least partially drying the sol-gel composition thereby forming shaped ceramic precursor particles; calcining at least a portion of the shaped ceramic precursor particles to provide calcined shaped ceramic precursor particles; and sintering at least a portion of the calcined shaped ceramic precursor particles to provide ceramic shaped abrasive particles. A sol-gel composition, shaped ceramic precursor particles, and ceramic shaped abrasive particles associated with practice of the method are also disclosed.

    Abstract translation: 一种方法包括：提供具有多个模腔的模具，其中每个模腔由沿着共同边缘连接的多个面限定; 用包含分散在其中的脱模剂的溶胶 - 凝胶组合物填充至少一些模腔; 至少部分地干燥溶胶 - 凝胶组合物，从而形成成形陶瓷前体颗粒; 煅烧至少一部分成形的陶瓷前体颗粒以提供煅烧形状的陶瓷前体颗粒; 并且烧结至少一部分煅烧成型的陶瓷前体颗粒以提供陶瓷成形的磨料颗粒。 还公开了与该方法的实践相关联的溶胶 - 凝胶组合物，成形陶瓷前体颗粒和陶瓷形磨料颗粒。

    SHAPED, FRACTURED ABRASIVE PARTICLE, ABRASIVE ARTICLE USING SAME AND METHOD OF MAKING
    20.
    发明申请
    SHAPED, FRACTURED ABRASIVE PARTICLE, ABRASIVE ARTICLE USING SAME AND METHOD OF MAKING 有权
    形状，破碎的磨料颗粒，使用它的磨料制品和制造方法

    公开(公告)号：US20090169816A1

    公开(公告)日：2009-07-02

    申请号：US12336877

    申请日：2008-12-17

    Applicant: Dwight D. Erickson ,  Scott R. Culler ,  Negus B. Adefris ,  John T. Boden ,  John D. Haas

    Inventor： Dwight D. Erickson ,  Scott R. Culler ,  Negus B. Adefris ,  John T. Boden ,  John D. Haas

    IPC: B24D3/04 ,  B24D11/00 ,  C09K3/14

    CPC classification number: B24D3/00 ,  B01J2/22 ,  C09K3/1409 ,  Y10T428/24364 ,  Y10T428/24413 ,  Y10T428/2982

    Abstract: Precursor alpha alumina abrasive particles in a mold are subjected to a drying process that cracks or fractures at least a majority of the precursor abrasive particles into at least two pieces thereby producing abrasive shards having a smaller size than the mold cavity from which they were made. The smaller abrasive shards, once formed, could be reassembled like jigsaw puzzle pieces to reproduce the original cavity shape of the mold from which they were made. The cracking or fracturing of the precursor abrasive particles is believed to occur by ensuring that the surface tension of the abrasive dispersion to the walls of the mold is greater than the internal attractive forces of the abrasive dispersion as the abrasive dispersion is dried within the mold cavity.

    Abstract translation: 将模具中的前体α氧化铝磨料颗粒进行干燥处理，使至少大部分前体研磨剂颗粒破裂或破裂成至少两个，从而产生具有比其制造的模具腔更小的尺寸的磨料碎片。 一旦形成的较小的磨料碎片可以像拼图拼图一样重新组装，以再现其制造的模具的原始腔体形状。 认为前体研磨剂颗粒的破裂或断裂是通过确保研磨分散体在模具腔内干燥的情况下，研磨分散体对模具壁的表面张力大于磨料分散体的内吸力而发生的 。

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