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    Hybrid fixture assemblies with additive manufactured features integrated with machined metal features
    11.
    发明授权
    Hybrid fixture assemblies with additive manufactured features integrated with machined metal features 有权

    公开(公告)号：US12233447B2

    公开(公告)日：2025-02-25

    申请号：US17969808

    申请日：2022-10-20

    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC

    Inventor： Andrew Thomas Cunningham ,  Ali Shabbir ,  Hassan Ajami ,  Ibrahim El Khatib

    IPC: B23P19/04 ,  B21D37/04 ,  B21D37/14 ,  B25B11/00 ,  B33Y80/00

    Abstract: Presented are hybrid fixture assemblies with integrated additive manufactured features, methods for making/using such fixtures, and manufacturing systems equipped with such fixtures. A manufacturing fixture assembly includes a fixture support frame formed, at least in part, from a first material, and a fixture support shell formed, at least in part, from a second material distinct from the first material. The support frame, which seats on/mounts to a work surface, includes a skeletal substructure with multiple male connectors projecting therefrom. The skeletal substructure contains multiple first frame walls that are removably intermeshed with multiple second frame walls in a collapsible format. The support shell includes a support surface that holds a workpiece, an interface surface that abuts the skeletal substructure, and multiple female connectors that project from the interface surface. Each female connector removably receives therein a respective male connector to thereby detachably mount the support shell to the support frame.

    HYBRID FIXTURE ASSEMBLIES WITH ADDITIVE MANUFACTURED FEATURES INTEGRATED WITH MACHINED METAL FEATURES
    12.
    发明公开
    HYBRID FIXTURE ASSEMBLIES WITH ADDITIVE MANUFACTURED FEATURES INTEGRATED WITH MACHINED METAL FEATURES 审中-公开

    公开(公告)号：US20240226986A9

    公开(公告)日：2024-07-11

    申请号：US17969808

    申请日：2022-10-20

    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC

    Inventor： Andrew Thomas Cunningham ,  Ali Shabbir ,  Hassan Ajami ,  Ibrahim El Khatib

    IPC: B21D37/04 ,  B21D37/14

    CPC classification number: B21D37/04 ,  B21D37/14 ,  B33Y80/00

    Abstract: Presented are hybrid fixture assemblies with integrated additive manufactured features, methods for making/using such fixtures, and manufacturing systems equipped with such fixtures. A manufacturing fixture assembly includes a fixture support frame formed, at least in part, from a first material, and a fixture support shell formed, at least in part, from a second material distinct from the first material. The support frame, which seats on/mounts to a work surface, includes a skeletal substructure with multiple male connectors projecting therefrom. The skeletal substructure contains multiple first frame walls that are removably intermeshed with multiple second frame walls in a collapsible format. The support shell includes a support surface that holds a workpiece, an interface surface that abuts the skeletal substructure, and multiple female connectors that project from the interface surface. Each female connector removably receives therein a respective male connector to thereby detachably mount the support shell to the support frame.

    METHOD OF IN-SITU REPAIR OF AN ULTRA-LARGE SINGLE-PIECE CASTING
    13.
    发明公开
    METHOD OF IN-SITU REPAIR OF AN ULTRA-LARGE SINGLE-PIECE CASTING 审中-公开

    公开(公告)号：US20230339052A1

    公开(公告)日：2023-10-26

    申请号：US17729603

    申请日：2022-04-26

    Applicant: GM Global Technology Operations LLC

    Inventor： Daniel J. Wilson ,  Liang Wang ,  Qigui Wang ,  Devin R. Hess ,  Michelle A. Wood ,  Ali Shabbir ,  Ronald C. Daul ,  Dale A. Gerard ,  Gregory Melekian

    IPC: B23P6/04

    CPC classification number: B23P6/04

    Abstract: A method of repairing an ultra-large single-piece cast component of a vehicle body. The method includes the steps of locating a damaged portion of the cast component, determining an extent of the damaged portion of the ultra-large cast component, defining a cut-line sectioning off the damaged portion from an undamaged portion of the ultra-large cast component, cutting along the cut-line to excise the damaged portion from the undamaged portion of the ultra-large cast component, and joining a replacement piece to the undamaged portion of the ultra-large cast component. The replacement piece is fabricated based on the original manufacturer’s geometry and dimensional data of the excised damaged portion. The undamaged portion of the ultra-large cast component remains on the vehicle body during the repair.

    CONTROLLED FIBER ORIENTATION IN ADDITIVE MANUFACTURED PARTS
    15.
    发明申请
    CONTROLLED FIBER ORIENTATION IN ADDITIVE MANUFACTURED PARTS 有权

    公开(公告)号：US20210260656A1

    公开(公告)日：2021-08-26

    申请号：US16796244

    申请日：2020-02-20

    Applicant: GM Global Technology Operations LLC

    Inventor： Andrew T. Cunningham ,  Ali Shabbir ,  Zachary P. Steffes ,  Paul J. Wolcott

    IPC: B22F3/105 ,  B22F1/00

    Abstract: A method of forming an additive manufactured component comprises depositing a first layer of build material on a build platform within an additive manufacturing machine, depositing reinforcement fibers into the first layer of build material, orienting the reinforcement fibers within the first layer of build material, lowering the build platform, depositing a second layer of build material on top of the first layer of build material, depositing reinforcement fibers into the second layer of build material, and orienting the reinforcement fibers within the second layer of build material.

    EXPLOSION-PROOF WET SEPARATOR VACUUM
    17.
    发明申请
    EXPLOSION-PROOF WET SEPARATOR VACUUM 有权

    公开(公告)号：US20250098912A1

    公开(公告)日：2025-03-27

    申请号：US18475085

    申请日：2023-09-26

    Applicant: GM Global Technology Operations LLC

    Inventor： Andrew Thomas Cunningham ,  Ante Tony Lausic ,  Adam Golembeski ,  Neil Patrick Doll ,  Dominick Michael Lentine ,  Ali Shabbir

    IPC: A47L7/00

    Abstract: A system comprises an intake, a turbine enclosed within an explosion-proof enclosure, an explosion-proof motor enclosed within the explosion-proof enclosure, the explosion-proof motor configured to drive the turbine to create a suction force through the intake to force debris through the intake, a housing configured to contain the intake and the explosion-proof enclosure including the turbine and the explosion-proof motor, a plurality of sensors disposed on the housing and configured to obtain directional data, obtain location data, and debris data, one or more wheels, and a controller configured to control the wheels to move the housing based on at least one of the directional data, the location data, and the debris data.

    SYSTEMS AND METHODS FOR PRODUCING ONE OR MORE POWDERS EACH FORMED OF TWO OR MORE MATERIALS
    18.
    发明公开
    SYSTEMS AND METHODS FOR PRODUCING ONE OR MORE POWDERS EACH FORMED OF TWO OR MORE MATERIALS 审中-公开

    公开(公告)号：US20240316515A1

    公开(公告)日：2024-09-26

    申请号：US18187195

    申请日：2023-03-21

    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC

    Inventor： Ronald C. Daul ,  Ali Shabbir ,  Qigui Wang

    IPC: B01J2/02 ,  B01J8/42

    CPC classification number: B01J2/02 ,  B01J8/42 ,  B01J2208/00017 ,  B01J2208/00672 ,  B01J2208/00884

    Abstract: Systems and methods are provided for producing one or more powders each formed of two or more materials. The system includes a housing having an enclosure, a crucible configured to produce a melt of a first material, a droplet device configured to receive the melt of the first material and produce a flow of droplets thereof within the enclosure, a distribution device configured to propel a second material into the droplets to mix therewith, wherein the droplets solidify to form particles of the first material, the second material, and/or a reaction product thereof, a platform within the enclosure configured to intercept the particles, and one or more generators configured to produce electromagnetic waves and/or acoustic waves to form a fluidized bed of the particles on the platform. The platform and/or the one or more generators are configured to produce, from the fluidized bed, a powder including the particles.

    Repair ultra-large casting
    20.
    发明授权
    Repair ultra-large casting 有权

    公开(公告)号：US12097555B2

    公开(公告)日：2024-09-24

    申请号：US17735337

    申请日：2022-05-03

    Applicant: GM Global Technology Operations LLC

    Inventor： Daniel J. Wilson ,  Liang Wang ,  Qigui Wang ,  Devin R Hess ,  Michelle A. Wood ,  Ronald C. Daul ,  Ali Shabbir

    IPC: B23P6/04 ,  B22C9/22 ,  B22D17/22 ,  B62D25/20

    CPC classification number: B22D17/229 ,  B22C9/22 ,  B23P6/04 ,  B62D25/2063

    Abstract: A design for repair casting having a repairable ultra-large single-piece casting and a replacement part. The ultra-large single-piece casting includes a main body portion, at least one predefined replaceable portion integrally cast with the main body portion, and a cut-guide delineating the predefined replaceable portion from the main body portion. The cut-guide includes a continuous channel defined on an exterior surface of the single-piece casting. The cut-guide further includes a rib extending from a channel wall on the main body portion. A damaged replaceable portion is excisable from the main-body portion by cutting through the single-piece casting along the cut-guide. The excised damaged replaceable portion may be replaced with the replacement part, which has substantially the same geometry, dimensions, and mechanical properties as an undamaged replaceable portion. The replacement part may be joined to the main body portion by mechanical means or by welding.

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