Abstract:
A generator arrangement includes a stator with armature winding, a rotor with one or more permanent magnets supported for rotation relative to the stator, a variable speed drive, and a control module. The variable speed drive is connected to the rotor for rotating the rotor within a predetermined speed range. The control module is disposed in communication with the armature windings and is operatively connected to the variable speed drive to maintain constant output voltage as load changes by varying rotational speed of the rotor.
Abstract:
A pump sleeve for an integrated drive generator has a pump sleeve body extending between a first end and a second end. The first end is at a location adjacent a radially enlarged end plate. The body extends to the second end with a generally cylindrical body portion having an inner bore diameter defining a first distance. The body extends between the first and second ends for a second distance. A ratio of the first distance to the second distance is between 0.15 and 0.30. An integrated drive generator and a method are also disclosed.
Abstract:
A hydraulic unit includes a housing, a pump located in the housing, and a motor located in the housing and operably connected to the pump such that the motor is driven in response to fluid pressure delivered to the motor from the pump. An output shaft is operably connected to and driven by the motor and includes a body having a first end and a second opposite end, and a first flange and a substantially identical second flange integrally formed with the body of the shaft adjacent the second end. A relief is formed about a circumference of the body. A plurality of first splines are integrally formed with an exterior of the body between the second portion and the third portion, and a plurality of second splines are integrally formed with an interior surface of the body adjacent the second end.
Abstract:
A generator assembly includes a generator shaft defining an interior vent space. A valve assembly is positioned within the vent space configured to selectively allow venting of air through the generator shaft. A radial vent is positioned within the valve assembly configured to prevent oil from flowing through the vent space during operation and release air through the vent space during shutdown.
Abstract:
A slipper retainer of a hydraulic unit having a circular body having a back surface and an outer edge, the circular body defining a diameter of about 2.240 inches (5.629 cm), a central aperture through a center of the circular body, the circular body having a curved surface defining an edge of the central aperture, wherein the curved surface is defined by a sphere that is centered at a point located a distance of about 0.209 inches (0.531 cm) from the back surface of the body, and a plurality of slipper apertures located between the curved surface of the circular body and the outer edge of the circular body, wherein each slipper aperture of the plurality of slipper apertures has a diameter of about 0.464 inches (1.179 cm).
Abstract:
A variable coaxial shaft for a hydraulic unit includes a shaft body having a variable input shaft interface to drive rotation of a variable input shaft of the hydraulic unit. The variable coaxial shaft also includes a differential assembly interface having a first sealing interface, a second sealing interface, and one or more lubrication ports between the first sealing interface and the second sealing interface. The differential assembly interface is configured to be driven by a differential assembly. The one or more lubrication ports provide a lubrication path to the differential assembly. A shaft length is defined between a first end of the variable input shaft interface and a second end of the differential assembly interface. A ratio of the shaft length to a shaft diameter of the shaft body is between 18.65 and 19.12.
Abstract:
A rectifier assembly and method are provided. The rectifier assembly includes an annular bus bar including an electrically conductive material, and an insulator ring receiving the annular bus bar. The insulator ring defines radially-extending resistor pockets and diode pockets therein. The rectifier assembly also includes resistors disposed in the resistor pockets and electrically connected with the annular bus bar, and diodes disposed in the diode pockets and electrically connected with the annular bus bar. The rectifier assembly also includes an outer housing receiving the annular bus bar and the insulator ring, such that the insulator ring is positioned radially between the annular bus bar and the outer housing.
Abstract:
A method of installing the terminal block assembly onto a generator includes the step of providing a terminal block with multiple terminal studs. Protrusions that are integral with the terminal block are aligned with corresponding bores in a generator housing. The terminal block is mounted on the generator housing with the protrusions received in the bores. A terminal lead assembly is inserted through the protrusion, and a terminal pad of the terminal lead assembly is arranged over the terminal stud. A terminal lug is fastened to the terminal stud. A terminal cover is secured to the terminal block over the terminal with a boss of the terminal block received in a corresponding recess of the terminal cover.
Abstract:
A method includes pumping coolant into a cooling system of a generator while the generator is generating electrical power. The method includes regulating flow into the cooling system using a pressure relief valve to recirculate a portion of the coolant back to an inlet of the pump. Using the pressure relief valve includes actuating the pressure relief valve based on input from the cooling system and/or from the generator.
Abstract:
A generator assembly for a high temperature environment that exceeds a seal temperature limit in operation can include a generator housing enclosing one or more generator components and one or more attached components sealed to the housing. The assembly can include one or more seals disposed between each of the one or more attached components and the generator housing and an oil circuit within the housing configured to circulate oil. The assembly can include one or more oil spray orifices within the housing and in fluid communication with the oil circuit. Each of the one or more oil spray orifices can be directed at an interior portion of the one or more attached components and/or an interior housing area adjacent the one or more attached components to provide oil spray thereto for cooling each of the one or more seals to maintain the one or more seals below the seal temperature limit.