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公开(公告)号:US11267913B2
公开(公告)日:2022-03-08
申请号:US16276521
申请日:2019-02-14
Applicant: Mighty Buildings, Inc.
Inventor: Vasily Korshikov , Anna Trushina , Dmitry Starodubtsev , Slava Solonitsyn , Igor Kovalev , Aleksei Dubov
IPC: C08F22/20 , C08K3/38 , C08K5/5397 , C08K5/14 , C08K3/20 , C08K3/013 , C08K3/22 , B29B7/74 , B29B7/42 , B29B7/90 , B29C64/00 , B29B7/24 , B29B7/10 , B33Y70/00 , B29B7/26 , B33Y30/00 , B33Y40/00 , B29B7/28
Abstract: A formulation for a photopolymer composite material for a 3D printing system includes an acrylate oligomer, an inorganic hydrate, a reinforcing filler, and an ultraviolet (UV) initiator. In the formulation the acrylate oligomer may be found in the range between about 20.0-60.0 w % of the formulation. The inorganic hydrate may be found in the range between about 20.0-50.0 w % of the formulation. The reinforcing filler may be found in the range between about 5.0-60.0 w % of the formulation, and the UV initiator may be found in the range between about 0.001-0.5 w % of the formulation. A method of generating a formulation of a photopolymer composite material for use in a 3D printing system includes using an acrylate oligomer, an inorganic hydrate, a reinforcing filler, and an ultraviolet (UV) initiator.
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公开(公告)号:US20210283803A1
公开(公告)日:2021-09-16
申请号:US16819006
申请日:2020-03-13
Applicant: Mighty Buildings, Inc.
Inventor: Aleksei Dubov , Denis Indyk
Abstract: Systems, devices, and methods are provided for producing a 3d-printable composite material for large scale printing. A method can include receiving a first component comprising a (meth)acrylic monomer or a (meth)acrylic oligomer, or a combination thereof. The method can include receiving a second component comprising a photoinitiator and a third component comprising a polymerization enhancer. The method can include mixing the first component, second component, and third component with a mixing reactor to form a mixture. The method can include filtering the mixture with a filtration unit and removing a solid residue from the mixture. The method can include curing the filtered mixture with a radiation unit into a gel component and a liquid component. The method can include separating the gel component with a phase separation unit and then milling the gel component. And the method can include mixing the gel component, the photoinitiator, the mineral filler and optionally the recycled previously printed composite material to form the composite material.
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公开(公告)号:US20240279939A1
公开(公告)日:2024-08-22
申请号:US18112825
申请日:2023-02-22
Applicant: Mighty Buildings, Inc.
Inventor: Aleksei Dubov , Ilya Lipatov , Sergey Pshenichnikov , Anton Shchepelin , Anton Zriashchev
Abstract: A system for manufacturing 3D-printed building elements can include multiple production stations, some or all of which can be automated stations. Stations can include one or more printing stations, insulation stations, machining stations, and coating stations. Each printing station can have a large-scale 3D-printing system that automatically forms 3D-printed building elements. Each insulation station can automatically place insulation materials into 3D-printed building elements. Each machining station can automatically machine surfaces of 3D-printed building elements. Each coating station can automatically apply coating layers onto 3D-printed building elements. Each station can be configured to receive 3D-printed building elements in a vertical orientation from other stations and can also perform operations on 3D-printed building elements while they are in a vertical orientation. Additional stations can include relaxation, drying, and framing stations.
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公开(公告)号:US20230226765A1
公开(公告)日:2023-07-20
申请号:US18120936
申请日:2023-03-13
Applicant: Mighty Buildings, Inc.
Inventor: Vasily Korshikov , Anna Trushina , Dmitrii Starodubtsev , Slava Solonitsyn , Igor Kovalev , Anna Ivanova , Aleksei Dubov
IPC: B29C64/314 , B29C64/329 , B33Y30/00 , B29C64/106 , B29C64/393 , B33Y50/02 , B33Y10/00 , B33Y40/10 , B29C64/209 , B33Y70/10
CPC classification number: B29C64/314 , B29C64/329 , B33Y30/00 , B29C64/106 , B29C64/393 , B33Y50/02 , B33Y10/00 , B33Y40/10 , B29C64/209 , B33Y70/10 , B29K2105/0002
Abstract: A method of printing a 3D printing a photopolymer composite material includes providing a resin premix material including an acrylate monomer or an acrylate oligomer, an inorganic hydrate, a reinforcing filler, a co-initiator, and an ultraviolet (UV) initiator. A thermal initiator is mixed with the resin premix to form a photopolymer composite resin. The photopolymer composite resin is repeatedly extruded and dual-cured by a 3D printing system to create a photopolymer composite material. The 3D printing system includes a control system, a mixing system, a feeding system in fluid communication with the mixing system, a light curing module controlled by the control system, and a printing head controlled by the control system.
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公开(公告)号:US20230193617A1
公开(公告)日:2023-06-22
申请号:US18112216
申请日:2023-02-21
Applicant: Mighty Buildings, Inc.
Inventor: Aleksei Dubov , Anna Ivanova
IPC: E04B1/14 , B33Y80/00 , E04B5/00 , E04C2/20 , E04C1/39 , E04B1/94 , E04C2/36 , E04B1/74 , B29C65/14 , B33Y10/00 , B33Y40/20 , B33Y70/00
CPC classification number: E04B1/14 , B33Y80/00 , E04C1/24 , E04C2/20 , E04C1/397 , E04B1/941 , E04C2/365 , E04B1/74 , B29C65/1406 , B33Y10/00 , B33Y40/20 , B33Y70/00 , E04B2001/745
Abstract: A residential or commercial building, structure, or building component can include an exterior member, interior member, and plurality of cross-members spatially disposed therebetween. Each of the exterior member, interior member, cross-members can be formed from a multi-layered stack of polymeric material made by a layered three-dimensional printing process, and all can be monolithically integrated. An exterior surface region of the exterior member can have an integrally formed surface finish. Overlying finishing or connective layers can be added. The exterior and interior members can be configured in a parallel arrangement to form a rectangular or curve shaped building block. A fill material can be disposed into openings between the exterior and interior members, and an interior surface region at the interior member can include a cavity configured for an electrical box, plumbing, or a sensing device.
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公开(公告)号:US11654611B2
公开(公告)日:2023-05-23
申请号:US17390493
申请日:2021-07-30
Applicant: Mighty Buildings, Inc.
Inventor: Stanislav Gudkov , Aleksei Dubov , Evgeniy Ostanin
IPC: B29C64/106 , G01L5/1627 , B33Y30/00 , B33Y10/00
CPC classification number: B29C64/106 , G01L5/1627 , B33Y10/00 , B33Y30/00
Abstract: Systems and methods for monitoring stress in 3D-printed building structures using embedded and surface sensors. The sensors may be embedded during or after the 3D printing process. The sensors may be strain gauges integrally formed in the 3D-printed building structure or positioned on the surface of the 3D-printed building structure. The embedded and surface sensors may measure tensile and compressive deformation occurring during the printing process, material relaxation process, the transportation process, and at a final location of the 3D-printed building structure. Deformation data collected by the sensors may be compared to accepted threshold values based on the material of the 3D-printed building structure.
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公开(公告)号:US11320803B2
公开(公告)日:2022-05-03
申请号:US17194101
申请日:2021-03-05
Applicant: Mighty Buildings, Inc.
Inventor: Aleksei Dubov
IPC: G06F3/048 , G05B19/4099 , G06F30/13 , G06F30/12 , B33Y50/02 , G06F3/04842 , G06F113/10
Abstract: Methods, systems, and apparatus, including computer programs encoded on computer storage media, for determining a suitable building layout for a property. One of the operations is performed by optionally, receiving building module parameters for section of qualifying building modules. displaying, via a user interface, a graphical representation of two or more building modules. A user may customize a building layout from the two or more building modules. The system displays an assembled building layout including two or more building modules. The system receives a confirmation of the assembled building layout for 3D printing. Based on the assembled building layout, instructions are generated and transmitted to one or more 3D printers to manufacture one or more building structures based on the selected building layout with potential subsequent modification of the preconfigured positions of windows, doors and walls of the building.
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公开(公告)号:US10969765B2
公开(公告)日:2021-04-06
申请号:US16811182
申请日:2020-03-06
Applicant: Mighty Buildings, Inc.
Inventor: Aleksei Dubov
IPC: G06F3/048 , G05B19/4099 , B33Y50/02 , G06F3/0481 , G06F30/13 , B29C64/393
Abstract: Methods, systems, and apparatus, including computer programs encoded on computer storage media, for determining a suitable building layout for a property. One of the operations is performed by optionally, receiving building module parameters for section of qualifying building modules. displaying, via a user interface, a graphical representation of two or more building modules. A user may customize a building layout from the two or more building modules. The system displays an assembled building layout including two or more building modules. The system receives a confirmation of the assembled building layout for 3D printing. Based on the assembled building layout, instructions are generated and transmitted to one or more 3D printers to manufacture one or more building structures based on the selected building layout.
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公开(公告)号:US10817155B1
公开(公告)日:2020-10-27
申请号:US16431512
申请日:2019-06-04
Applicant: Mighty Buildings, Inc.
Inventor: Aleksei Dubov
IPC: G06F3/048 , G06F3/0484 , G06F3/0486 , B29C64/393 , B33Y50/02 , B33Y80/00 , G06Q50/16
Abstract: Methods, systems, and apparatus, including computer programs encoded on computer storage media, for determining a suitable building layout for a property. One of the operations is performed by receiving, via a user interface, a selection of a property, and accessing zoning information based on the property. A building envelope is determined and displayed via the user interface. A location for the placement of a suitable building footprint within the building envelope is determined and the building footprint displayed within the building envelope. A building layout is determined that fits within the building envelope. Based on a selected building layout, instructions are generated and transmitted one or more 3D printers to manufacture one or more building structures based on the selected building layout.
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公开(公告)号:US20230330934A1
公开(公告)日:2023-10-19
申请号:US18212007
申请日:2023-06-20
Applicant: Mighty Buildings, Inc.
Inventor: Denis Indyk , Aleksei Dubov , Slava Solonitsyn , Anna Trushina , Dmitry Starodubtsev
IPC: B29C64/277 , B33Y10/00 , B33Y30/00 , B29C64/209 , B29C64/241 , B29C64/106
CPC classification number: B29C64/277 , B33Y10/00 , B33Y30/00 , B29C64/209 , B29C64/241 , B29C64/106 , B33Y50/02
Abstract: An optical curing system for a large scale 3D printing system may include a light source housing, a light source, a mounting bracket, a light beam focusing subsystem, and a power source. The light source may be coupled to the light source housing. The mounting bracket may secure the light source housing to a rotary system on the 3D printer. The light beam focusing subsystem is attached to the light source housing. The power source may power the light source during its operation.
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