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公开(公告)号：US06217286B1
公开(公告)日：2001-04-17
申请号：US09105239
申请日：1998-06-26
申请人： Shyh-Chin Huang , Phillip Harold Monaghan , Ji-Cheng Zhao , Michael Francis Xavier Gigliotti, Jr.
发明人： Shyh-Chin Huang , Phillip Harold Monaghan , Ji-Cheng Zhao , Michael Francis Xavier Gigliotti, Jr.
IPC分类号： B63H126
CPC分类号： B22D27/045
摘要： A cast superalloy article having a unidirectional crystal structure that is substantially defect free with primary dendrite arm spacing greater than 150 &mgr;m is provided. The unidirectional crystalline microstructure comprises a longitudinal columnar structure aligned parallel with the direction of solidification where said columnar structure is a single crystal or polycrystals or mixtures thereof.
摘要翻译： 提供具有基本上无缺陷的单向晶体结构的铸态超合金制品，初级枝晶臂间距大于150μm。 单向结晶微结构包括与固化方向平行排列的纵向柱状结构，其中所述柱状结构是单晶或多晶体或其混合物。
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公开(公告)号：US5830288A
公开(公告)日：1998-11-03
申请号：US619225
申请日：1996-03-20
CPC分类号： C22C32/0031 , C22C14/00 , B22F2998/10
摘要： Additions of a first alloy constituent of at least one element from the group consisting of Y, Sc, La, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, and Lu, or any combinations of them, and a second alloy constituent of at least one element from the group consisting of C, Si, Ge, Sn and Pb, or any combinations of them, to Ti-base alloys can be employed so as to result in an alloy containing an very fine, substantially homogeneous oxide dispersoid of the first constituent, and produce alloys having improved tensile properties, especially tensile elongation. The dispersoid results from the decomposition of an intermediate phase dispersoid comprising a compound of the first and second constituents which results from rapid solidification of the alloy from a melt. It is preferred that the second alloy constituent should be at a concentration sufficient to form the intermediate phase with all of the element or elements comprising the first alloy constituent.
摘要翻译： 从Y，Sc，La，Ce，Pr，Nd，Pm，Sm，Eu，Gd，Tb，Dy，Ho，Er，Tm，Yb和Lu组成的组中添加至少一种元素的第一合金成分 ，或它们的任何组合，并且可以使用由C，Si，Ge，Sn和Pb组成的组中的至少一种元素或它们的任意组合的第二合金成分与Ti基合金，从而得到 在含有第一组分的非常细的基本上均匀的氧化物分散体的合金中，并且生产具有改善的拉伸性能，特别是拉伸伸长率的合金。 分散体是由中间相分散体的分解产生的，该中间相分散体包含第一和第二组分的化合物，这是由熔体快速固化合金而产生的。 优选地，第二合金成分的浓度足以形成中间相，其中所有的元素或元素都包含第一合金成分。
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公开(公告)号：US06860714B1
公开(公告)日：2005-03-01
申请号：US10334120
申请日：2002-12-30
申请人： Thomas Francis McNulty , Frederic Joseph Klug , Shyh-Chin Huang , Michael Francis Xavier Gigliotti, Jr.
发明人： Thomas Francis McNulty , Frederic Joseph Klug , Shyh-Chin Huang , Michael Francis Xavier Gigliotti, Jr.
CPC分类号： F01D5/14 , F05D2230/21 , F05D2300/21
摘要： An airfoil for an internal combustion engine, such as a gas turbine, formed by use of a preform. The airfoil includes: an outer surface forming the foil shape; and a plurality of craze-free cooling passages extending through the airfoil. In the preferred embodiment, a root on the airfoil joins the airfoil to the hub of a gas turbine vane assembly. Also, in the preferred embodiment, the gas turbine vane assembly is adapted to receive replaceable airfoils.
摘要翻译： 用于通过使用预成型件形成的用于诸如燃气轮机的内燃机的翼型件。 翼型件包括：形成箔片形状的外表面; 以及延伸穿过翼型件的多个无热水冷却通道。 在优选实施例中，翼型上的根部将翼型件连接到燃气轮机叶片组件的轮毂。 此外，在优选实施例中，燃气轮机叶片组件适于接收可更换的翼型件。
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公开(公告)号：US06467534B1
公开(公告)日：2002-10-22
申请号：US09542737
申请日：2000-04-05
申请人： Frederic Joseph Klug , Michael Francis Xavier Gigliotti, Jr. , Wayne David Pasco , Paul Steven Svec
发明人： Frederic Joseph Klug , Michael Francis Xavier Gigliotti, Jr. , Wayne David Pasco , Paul Steven Svec
IPC分类号： B22C100
CPC分类号： B22C9/04
摘要： A ceramic casting shell mold having a pre-selected shape comprises alternate, repeating layers of a ceramic coating material and a ceramic stucco, defining a total thickness of the shell mold; and a ceramic-based reinforcing sheet disposed in the alternate, repeating layers of coating material and stucco at an intermediate thickness. The ceramic-based reinforcing sheet comprises a one-piece monolithic, integral body, which comprises a pattern of holes that enhance bonding between the ceramic-based reinforcing sheet and adjacent ones of the alternate, repeating layers of ceramic coating material. The ceramic-based reinforcing sheet conforms to the shape of the mold and providing structural reinforcement to the mold.
摘要翻译： 具有预选形状的陶瓷铸造壳模具包括限定壳模的总厚度的交替重复层陶瓷涂层材料和陶瓷灰泥; 以及设置在中间厚度的涂层材料和灰泥的交替重复层中的陶瓷基增强片。 陶瓷基增强片包括一体式整体式整体，其包括增强陶瓷基增强片与陶瓷涂层材料的相邻重复层之间的粘合的孔的图案。 陶瓷基增强板符合模具的形状并为模具提供结构加固。
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15.发明授权公开(公告)号：US06401537B1
公开(公告)日：2002-06-11
申请号：US09346914
申请日：1999-07-02
申请人： Michael Francis Xavier Gigliotti, Jr. , Robert Snee Gilmore , John Broddus Deaton, Jr. , John Alan Sutliff
发明人： Michael Francis Xavier Gigliotti, Jr. , Robert Snee Gilmore , John Broddus Deaton, Jr. , John Alan Sutliff
IPC分类号： G01N2904
CPC分类号： G01N29/228 , C22C14/00 , G01N29/0645 , G01N29/221 , G01N2291/015 , G01N2291/0231 , G01N2291/02458 , G01N2291/044
摘要： A method for inspecting a titanium-based alloy that comprises alpha phase grains to detect flaws in the titanium-based alloy, the titanium-based alloy comprises an alpha phase that is provided by thermomechanically processing the alloy to provide a microstructure which comprises the alpha phase that defines an average grain size and a crystallographic orientation of the grains of the alpha phase that is highly randomized. The method comprises ultrasonically inspecting the titanium-based alloy using an ultrasonic beam, the ultrasonic beam comprising a cross-sectional area that is less than the average grain size of the alpha phase in the titanium-based alloy; and determining flaws based on the step of ultrasonic inspecting.
摘要翻译： 一种用于检查包含α相晶粒以检测钛基合金中的缺陷的钛基合金的方法，所述钛基合金包括通过热机械加工所述合金以提供包含α相的微观结构的α相， 其定义了高度随机化的α相的晶粒的平均晶粒尺寸和晶体取向。 该方法包括使用超声波束超声波检查钛基合金，超声波束的横截面积小于钛基合金中α相的平均晶粒尺寸; 并根据超声波检查步骤确定缺陷。
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公开(公告)号：US06343641B1
公开(公告)日：2002-02-05
申请号：US09422179
申请日：1999-10-22
申请人： Michael Francis Xavier Gigliotti, Jr. , Shyh-Chin Huang , Roger John Petterson , Lee Cranford Perocchi
发明人： Michael Francis Xavier Gigliotti, Jr. , Shyh-Chin Huang , Roger John Petterson , Lee Cranford Perocchi
IPC分类号： B22D2700
CPC分类号： C30B11/14 , B22D21/025 , B22D27/045 , B22D27/20 , C30B11/00 , C30B29/52
摘要： A grain starter capable of nucleating a multiplicity of grains in a casting is positioned within a mold. The mold is filled with molten metal and a solidification interface is caused to pass from the grain starter through the molten metal by immersing the mold in a cooling bath to form a casting that has a multiplicity of grains nucleated by the grain starter.
摘要翻译： 能够在铸件中成核多个晶粒的颗粒起子定位在模具内。 模具中填充有熔融金属，并且通过将模具浸入冷却浴中使凝固界面从晶粒启动器通过熔融金属形成具有由谷物起动器成核的多个晶粒的铸件。
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公开(公告)号：US06287644B1
公开(公告)日：2001-09-11
申请号：US09346915
申请日：1999-07-02
申请人： Melvin Robert Jackson , Ann Melinda Ritter , Michael Francis Xavier Gigliotti, Jr. , Ji-Cheng Zhao
发明人： Melvin Robert Jackson , Ann Melinda Ritter , Michael Francis Xavier Gigliotti, Jr. , Ji-Cheng Zhao
IPC分类号： B05D306
CPC分类号： C23C28/321 , C23C14/025 , C23C14/027 , C23C28/325 , C23C28/345 , C23C28/3455 , Y02T50/67
摘要： A continuously-graded bond coat comprises a gradient of at least one material characteristic value. The gradient extends from a first material characteristic value at a first surface region to a second material characteristic value at a second surface region. The continuously-graded bond coat can be used in a thermal barrier coating system. A source ingot for forming the continuously-graded bond coat comprises aluminum, in an atomic percent range from about 50.0 to less than about 100.0; chromium in an atomic percent range from about 5.0 to about 40.0; silicon in an atomic percent range from about 1.0 to about 17.0; zirconium in an atomic percent range from about a trace to about a 0.5, yttrium in an atomic percent range from a trace to about 2.0; and hafnium in an atomic percent range from about 0.5 to about 2.0. A method for forming the continuously-graded bond coat with the gradient is also provided by the invention.
摘要翻译： 连续分级的粘合涂层包括至少一种材料特性值的梯度。 梯度从第一表面区域处的第一材料特性值延伸到第二表面区域处的第二材料特性值。 连续分级的粘合涂层可用于热障涂层体系。 用于形成连续梯度粘合涂层的源锭包括铝，其原子百分比范围为约50.0至小于约100.0; 原子百分比范围为约5.0至约40.0的铬; 原子百分比范围为约1.0至约17.0的硅; 原子百分比范围从约痕量至约0.5的锆，原子百分比范围从痕量至约2.0的钇; 和铪的原子百分比范围为约0.5至约2.0。 通过本发明也提供了用梯度形成连续梯度粘结涂层的方法。
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公开(公告)号：US5912087A
公开(公告)日：1999-06-15
申请号：US905628
申请日：1997-08-04
CPC分类号： C23C28/3215 , C23C28/324 , C23C28/325 , C23C28/3455 , Y10T428/12458 , Y10T428/12549 , Y10T428/12576 , Y10T428/12611 , Y10T428/12618 , Y10T428/12854 , Y10T428/12931
摘要： A bond coat of a thermal barrier coating system for components designed for use in a hostile thermal environment, such as turbine, combustor and augmentor components of a gas turbine engine. The composition of the bond coat has graded thermal expansion properties that moderate the transition between a metal substrate and a thermal-insulating ceramic layer of a TBC protecting the substrate, while also reducing the service temperature of the bond coat so as to reduce its rate of oxidation. Preferably, the bond coat has multiple layers, with the coefficients of thermal conductivity of the individual bond coat layers being very close to that of the substrate in order to promote heat transfer from the outward layer of the bond coat to the substrate. By minimizing the service temperature of the bond coat while grading the thermal expansion properties through the coating system, a more spall-resistant coating system is achieved.
摘要翻译： 用于在恶劣热环境中使用的部件的热障涂层系统的粘合涂层，例如燃气轮机的涡轮机，燃烧器和增压器部件。 粘合涂层的组成具有渐变的热膨胀性能，其可以缓和金属基材与保护基材的TBC的绝热陶瓷层之间的转变，同时也降低粘结涂层的使用温度，从而降低其 氧化。 优选地，粘合涂层具有多层，各个粘合涂层的导热系数非常接近于基底的导热系数，以便促进从粘合涂层的外层到基底的热传递。 通过使粘合涂层的使用温度最小化，同时通过涂布体系对热膨胀性能进行分级，可实现更多的防剥落涂层体系。
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公开(公告)号：US10227678B2
公开(公告)日：2019-03-12
申请号：US13156638
申请日：2011-06-09
申请人： Akane Suzuki , Andrew John Elliott , Michael Francis Xavier Gigliotti, Jr. , Kathleen Blanche Morey , Pazhayannur Subramanian
发明人： Akane Suzuki , Andrew John Elliott , Michael Francis Xavier Gigliotti, Jr. , Kathleen Blanche Morey , Pazhayannur Subramanian
摘要： A high-temperature, high-strength, oxidation-resistant cobalt-nickel base alloy is disclosed. The alloy includes, in weight percent: about 3.5 to about 4.9% of Al, about 12.2 to about 16.0% of W, about 24.5 to about 32.0% Ni, about 6.5% to about 10.0% Cr, about 5.9% to about 11.0% Ta, and the balance Co and incidental impurities. A method of making an article having high-temperature strength, cyclic oxidation resistance and corrosion resistance is disclosed. The method includes forming a high-temperature, high-strength, oxidation-resistant cobalt-nickel base alloy as described herein; forming an article from the alloy; solution-treating the alloy by a solution heat treatment; and aging the alloy by providing at least one aging heat treatment at an aging temperature that is less than the gamma-prime solvus temperature, wherein the alloy is configured to form a continuous, protective, adherent oxide layer on an alloy surface upon exposure to a high-temperature oxidizing environment.
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公开(公告)号：US07329471B2
公开(公告)日：2008-02-12
申请号：US10315750
申请日：2002-12-10
申请人： Richard Scott Bourgeois , Richard Louis Hart , Melvin Robert Jackson , Chang Wei , Canan Uslu Hardwicke , Michael Francis Xavier Gigliotti, Jr.
发明人： Richard Scott Bourgeois , Richard Louis Hart , Melvin Robert Jackson , Chang Wei , Canan Uslu Hardwicke , Michael Francis Xavier Gigliotti, Jr.
CPC分类号： H01M8/2425 , H01M8/1231 , H01M8/1253 , H01M8/2432 , H01M8/2483 , Y02E60/525 , Y02P70/56 , Y10T29/49108
摘要： A solid oxide fuel cell comprises at least one hollow manifold, an anode, an electrolyte, and a cathode. The at least one hollow manifold comprises a wall that defines a chamber therein. A plurality of openings extending through, such that the plurality of openings are in flow communication with the chamber. The anode is formed on an exterior surface of the wall. The electrolyte is deposited on the anode, and the cathode is deposited on the electrolyte.
摘要翻译： 固体氧化物燃料电池包括至少一个中空歧管，阳极，电解质和阴极。 至少一个中空歧管包括在其中限定腔室的壁。 多个开口延伸穿过，使得多个开口与腔室流动连通。 阳极形成在壁的外表面上。 电解质沉积在阳极上，阴极沉积在电解质上。
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