Abstract:
This invention relates to flexible materials for use in electrical devices, such as membrane switches. The flexible component of the device is formed of paper.
Abstract:
An electrical component attachment for securing discrete components to a rigid circuit board without the use of plated-through holes. A unitary sheet member has a membrane portion and a flap portion. The membrane portion lies on one side of the circuit board. The flap portion wraps around an edge of the circuit board and is adhesively secured to the other side of the board. An electrical component is disposed between the flap portion and the board so as to be secured thereto by the flap portion. The sheet has conductive traces which contact the leads of the electrical component, providing electrical connection thereto. The sheet may have a tail onto which the traces extend for connection to external circuitry.
Abstract:
An assembly for manufacture of a membrane switch includes a composite formed of first and second layers, one substantially thicker than the other, with the composite having a size and shape to form both outer members of a membrane switch when folded back upon itself. Metallic conductors, preferably silver, are formed on the composite prior to folding. A spacer member having spaced openings therein and extending over approximately half of the area of the composite is positioned thereupon. After the composite is folded over the spacer member, laminating heat and pressure are applied to the assembly with the result that a bond is formed between the spacer member and composite and between the layers of the composite.
Abstract:
A membrane switch includes a substrate having a plurality of first conductors formed thereon and a flexible membrane having a plurality of second conductors formed thereon. A spacer is positioned between the substrate and membrane and there are openings in the spacer in register with aligned first and second conductors. To isolate the switch membrane, there is a pressure reduction membrane overlying and in contact with the exterior of the switch membrane and an isolation membrane positioned on top of the pressure reduction membrane. Areas of the pressure reduction membrane in register with the spacer openings are formed to reduce the required force thereupon to effect movement of the switch membrane.
Abstract:
Switch assembly, such as a keyboard switch assembly, comprises a plurality of polled conductors, a plurality of scanned conductors, and switch sites, each of which has an associated scanned conductor and polled conductor adjacent thereto. When a switch at each switch site is closed, the associated polled conductor is connected to the associated scanned conductor and closure of the switch is determined by a polling and scanning means. Each switch has a switch resistor in series therewith and each scanned conductor has a scanned conductor resistor between the scanned conductor and one side of the power supply. The analyzer associated with the switch assembly has the ability to determine whether a signal indicating that a particular switch is closed is a true signal caused by actual closure of the signal or alternatively is a phantom signal caused by the closure of a group of switches in the switch matrix. The determination is made on the basis of the difference in voltage detected when a true switch closure is made and when a phantom switch closure is indicated.
Abstract:
A membrane switch has a substrate and a plurality of first conductors formed on the substrate. A flexible membrane having a plurality of second conductors formed thereon is positioned relative to the substrate by a spacer which may be adhesively secured to both membrane and substrate. There are openings in the spacer in register with aligned first and second conductors. The membrane is caused to move toward the substrate through an opening to cause contact between the aligned first and second conductors in response to pressure upon the exterior of the membrane. There are vent passage means interconnecting the spacer openings, which vent passage means may be open to the atmosphere.
Abstract:
A keyboard switch assembly includes a membrane switch matrix formed on a baseplate. There are a plurality of individual pressure applicators or keys which are mounted on the baseplate in a keyboard array. The keys are supported adjacent the membrane switch panel with each key being used to effect contact closure at a particular area of the membrane switch. Each key includes a movable plunger, a housing to support the plunger, a first coil spring biasing the plunger away from the membrane switch and a keytop affixed to the plunger. A second coil spring is seated upon the membrane switch matrix and provides the means for application of electrical contact closure pressure. Each key housing includes an enclosure which is accessible from the top of the housing. The closure is adapted to receive and retain a cam follower which controls movement of the plunger. The key housings further include a hook which can support a torsion rod. A torsion rod may be attached to an elongated keytop in an adjacent row to prevent binding of the plunger carrying the elongated keytop.
Abstract:
This invention relates to an arrangement for attaching discrete electrical components to a generally flat layer of sheet material. Both mechanical and electrical connections are provided by the attachment elements of the present invention. One form of the invention is directed to a membrane switch keyboard wherein one of the layers of the membrane switch has a tail extending therefrom. The tail has a free end which is adhesively secured to some portion of the keyboard. Conductive traces are formed on the tail and extend to the free end where they contact the leads of an electrical component. The component is held between the tail and the keyboard. In another aspect, which may be applied to the membrane switch keyboard just described, the invention includes a sheet material having two or more slits cut therein for each of the component's leads. The slits are cut in a portion of the sheet having conductive traces formed thereon. The leads of the component are then interlaced through the tabs created by the slits to both mechanically and electrically connect the component to the sheet.
Abstract:
A membrane switch construction and method for making same. A plate of relatively rigid, flat material is coated with an insulative cover and electrical conductors are formed thereon. A membrane of flexible, plastic material with conductors formed on the underside thereof overlies the plate. A non-conductive spacing means interposed between the conductors has holes in register with the conductors. The spacing means normally holds the conductors in spaced, non-contacting relation. The conductors are movable through the holes in the spacing means in response to pressure on the exterior of the membrane. One or the other or both of the sets of conductors may comprise two tiers of conductors separated by an isolation layer of non-conductive material. Holes are appropriately positioned in the isolation layer to permit access to the buried tier of conductors. Interconnect holes may also be provided in the spacing means to permit electrical connection between the conductors, thus forming a multi-layer conductive system.
Abstract:
A connecting tail for a switching device, for example a membrane switch, includes a substrate having a plurality of spaced parallel silver conductors formed thereon. To prevent migration of silver between the spaced conductors there are a plurality of parallel notches, one between adjacent silver conductors. At least a portion of the conductors are covered by an adhesive, with the notches extending into the adhesive.