Abstract:
An embossing group includes: a first embossing roller and at least one embossing unit associated with the first roller. The embossing unit includes a second embossing roller, a third embossing roller, and a sleeve surrounding the second roller and the third roller by coupling them. The sleeve faces the first roller and is configured to contact the first roller. The embossing unit and the first roller are configured to emboss at least one paper sheet wound between the first roller and the embossing unit.
Abstract:
An apparatus for the application of atomized fluid to a permeable web material is disclosed. The apparatus has a fluid source and a receipt plenum. The fluid source is disposed in proximate fluid contact with the first surface of the web material. The fluid source has a positively pressured permeable roll having atomized fluid and at least one aperture disposed therein. The apertures provide fluid communication between an inner portion of the roll and a surface thereof. The fluid is disposable from the inner portion to the surface through the apertures into contacting engagement with the permeable web material. The receipt plenum has an opening disposed adjacent to the second surface of the web material that provides a source of negative pressure to the second surface of the web material that causes the fluid to traverse through the web.
Abstract:
A seamless, embossed or cast substrate is formed using a seamless sleeve having a seamless surface relief formed thereon and configured to slide over an cylindrical base in an embossing or casting assembly. The substrate is a flat web, foil, or film of, for example, paper, polyester, polypropylene, metal or other elongated flat material. The surface relief can be applied through interfering ablation, non-interfering ablation, ink jet printing, or other techniques wherein a seamless surface relief is formed onto the seamless sleeve. A method of making a seamless, embossed or cast substrate includes expanding a diameter of a seamless sleeve having a seamless surface relief formed thereon, sliding the expanded seamless sleeve onto a cylindrical base, allowing the diameter of the seamless sleeve to contract around the cylindrical base, and conveying a substrate through the embossing or casting assembly and embossing or casting the seamless surface relief into the substrate.
Abstract:
An embossing roller for processing a web material comprises a central axle (53) and a removable and interchangeable outer sleeve (51); the interchangeable sleeve has an essentially cylindrical outer surface provided with protuberances and/or cavities. The axle has radially expandable elements (61) to clamp the sleeve.
Abstract:
The present invention provides methods for producing a seamless embossing shim. The shim carries a pattern to be embossed on a decorative medium, such that the image on the decorative medium contains no production seams. The methods comprise several steps. First, the a flat shim is casted onto a plastic cylinder to form a plastic master with the pattern on the outer surface to form a plastic master. Second, the plastic master is used to produce a metal master by depositing a layer of metal on the outer surface of the plastic master. Lastly, the metal master is then used to formed the seamless embossing shim by depositing a layer of metal on the inner surface of the metal master.
Abstract:
An apparatus and process (20) for forming an embossed web or other article can include moving a target, composite web (26) along an appointed machine-direction (22) at a selected web speed, and operatively contacting the target web (26) with a rotary embossing device (38) to thereby form a non-linear embossment region (82) in at least a selected embossment portion of the target web (26). For example, the web speed can be at least a minimum of about 1.9 m/sec. In a particular aspect, the embossing device (38) can include an outer peripheral surface (42) having a lateral cross-direction (24) and a circumferential-direction (40), and can include a non-linear embossing member (44) located on the outer surface (42). In another aspect, the embossing member (44) can be configured to include a selected traversing occurrence along the circumferential-direction (40) of the embossing device (38). In a further aspect, the embossing member (44) can be configured to include a selected lateral traversing distance (50).