Abstract:
A continuous filament spun-laid web includes a plurality of polymer fibers within the web, the web having a first thickness and the web being free of any thermal or mechanical bonding treatment. Activation of the web results in at least one of an increase from the first thickness prior to activation to a second thickness post activation in which the second thickness is at least about two times greater than the first thickness, a decrease in density of the web post activation in relation to a density of the web prior to activation, the web being configured to withstand an elastic elongation from about 10% to about 350% in at least one of a machine direction (MD) of the web and a cross-direction (CD) of the web, and the web having a tensile strength from about 50 gram-force/cm2 to about 5000 gram-force/cm2.
Abstract:
Fibers of diverse materials find widespread use in inorganic binder compositions to improve the properties of the final cured composite materials. When using high amounts of fiber in inorganic binder slurries, problems arise due to the loss of workability because of unevenly distributed fiber content. The novel fibers according to the invention allow the use of large amounts of fiber without loss of workability and are particularly useful to control the rheology of the composite slurry mixtures.
Abstract:
Provided herein are nanofibers and processes of preparing nanofibers. In some instances, the nanofibers are metal and/or ceramic nanofibers. In some embodiments, the nanofibers are high quality, high performance nanofibers, highly coherent nanofibers, highly continuous nanofibers, or the like. In some embodiments, the nanofibers have increased coherence, increased length, few voids and/or defects, and/or other advantageous characteristics. In some instances, the nanofibers are produced by electrospinning a fluid stock having a high loading of nanofiber precursor in the fluid stock. In some instances, the fluid stock comprises well mixed and/or uniformly distributed precursor in the fluid stock. In some instances, the fluid stock is converted into a nanofiber comprising few voids, few defects, long or tunable length, and the like.
Abstract:
A biodegradable, substantially continuous filament is provided. The filament contains a first component formed from at least one high melting polyester and a second component formed from at least one low melting polyester. The low melting point polyester is an aliphatic-aromatic copolyester formed by melt blending a polymer and an alcohol to initiate an alcoholysis reaction that results in a copolyester having one or more hydroxyalkyl or alkyl terminal groups. By selectively controlling the alcoholysis conditions (e.g., alcohol and copolymer concentrations, catalysts, temperature, etc.), a modified aliphatic-aromatic copolyester may be achieved that has a molecular weight lower than the starting aliphatic-aromatic polymer. Such lower molecular weight polymers also have the combination of a higher melt flow index and lower apparent viscosity, which is useful in the formation of substantially continuous filaments.
Abstract:
Systems and methods for forming fiber webs, including those suitable for use as filter media and battery separators, are provided. In some embodiments, the systems and methods may involve the use of one or more fiber mixtures to form a fiber web. The fiber mixtures may flow in different portions of a system for forming a fiber web that may be separated by a lamella, and may join at a fiber web forming zone to produce a fiber web having multiple layers. The amount of mixing of the fiber mixtures at or near the fiber web forming zone may be controlled to produce fiber webs having different structural and/or performance characteristics. In some embodiments, the systems and methods described herein can be used to form fiber webs having a gradient in a property across a portion of, or the entire, thickness of the fiber web.
Abstract:
A method for producing microfine fibers having low resistance to deformation and high elasticity in accordance with the present invention comprises acts of: (a) providing polymer A and polymer B; (b) melting polymer A and polymer B to make a filament; (c) drawing the filament to make a staple fiber; (d) entangling the staple fiber to form a non-woven; (e) impregnating the non-woven with a impregnating agent; and may further have the acts of (f) impregnating the nonwoven with polyurethane; (g) coagulating the non-woven with dimethylformamide (DMF); (h) washing the non-woven with hot water; (i) impregnating the non-woven with a treatment agent; (j) abrading the non-woven to attain a split type mirofine fiber substrate; and (k) bonding a coating to the microfine fiber substrate. Therefore, the method can attain an artificial leather product having low resistance to deformation and high elasticity.
Abstract:
A compounding system for forming a customized consumable material, comprising a plurality of drive mechanisms configured to feed stock materials at independent rates, and an extrusion component configured to receive the fed stock materials, and further configured to at least partially melt and blend the received stock materials to provide the consumable material in an extrudable state. Upon solidifying, the consumable material comprises customized characteristics based on characteristics of the stock materials.
Abstract:
A latently crimpable conjugate fiber is constructed using a first component containing an ethylene-α-olefin copolymer polymerized with a metallocene catalyst and a second component formed from a thermal plastic polymer having a melting point T2 higher than a melting point T1 of the first component, such that the first component is exposed with an exposed length of at least 20% relative to a peripheral length of the fiber, and which fiber has a single fiber dry heat shrinkage percentage of at least 50%, which is determined according to JIS-L-1015 (dry heat shrinkage percentage) at 100° C. under an initial tension of 0.018mn/dtex (2mg/d) for 15 minutes and a single fiber dry heat shrinkage percentage of at least 15%, which is determined under the same condition under an initial tension of 0.450mN/dtex (50mg/dtex) for 15 minutes. The latently crimpable conjugate fiber develops crimps and has thermal adhesiveness at a low temperature.
Abstract:
A device and method for spinning polymer fibers utilizes one or more independent sources of polymer materials, pumps for feeding polymer material from each of the sources, and a series of distribution plates with surface grooves, through holes and/or slots together defining separated distribution paths, each of which receives polymer material from one of said independent sources. The surface grooves are defined to a depth less than the thickness of the distribution plate. At least one distribution plate contains spinneret orifices defined by outlet surface grooves extending from the distribution path to the edge of that plate, whereby fibers are extruded from the spinneret orifices edgewise from the plate. The spinneret orifices may be defined by overlayed outlet surface grooves or slots defined in abutting plates.
Abstract:
The present invention provides a polytrimethylene terephthalate composite fiber characterized in that the composite fiber is a plurality of single filament which comprises two kinds of polyester components laminated to each other in a side-by-side manner or an eccentric sheath-core manner, at least one polyester component is polytrimethylene terephthalate and the composite fiber satisfies the following conditions: the content of trimethylene terephthalate cyclic dimer in polytrimethylene terephthalate is 2.5 wt % or less, the fiber-fiber dynamic friction coefficient is from 0.2 to 0.4, the degree of intermingling is from 2 to 60 point/m and/or the number of twists is from 2 to 60 T/m and the fiber size fluctuation U % is 1.5% or less.