Abstract:
In various aspects, the invention provides for processing a hydrocarbon feed having hydrocarbon and emulsified aqueous components demulsifying into hydrocarbon and aqueous phases over an initial demulsification time, with an active agent to form a treated feed. The active agent has an active agent solubility in the hydrocarbon component and in the aqueous component, the aqueous component has an aqueous component solubility in the hydrocarbon component. The active agent solubility in the hydrocarbon component is greater than the aqueous component solubility in the hydrocarbon component. The active agent solubility in the aqueous component is greater than the active agent solubility in the hydrocarbon component. The active agent solubility in the aqueous component is greater than the active agent solubility in the hydrocarbon component. A treated demulsified hydrocarbon phase separates from the active agent and the aqueous component in a modified demulsification time that is shorter than the initial demulsification time.
Abstract:
A process line for excavating and processing oil sands ore near a mine face. A mobile excavator excavates ore along the length of a mobile mining conveyor. A mobile comminutor receives and comminutes the excavated ore and transfers the comminuted ore to the mobile mining conveyor. The mobile mining conveyor conveys the comminuted ore to a transfer conveyor that conveys the comminuted ore to a mobile slurry facility. The mobile slurry facility combines the comminuted ore with process water to produce a slurry and pumps and conditions the slurry through a hydro-transport pipeline to a mobile extraction facility as a slurry feed. The mobile extraction facility receives the slurry feed and directs the slurry feed and a water stream as inputs to a three stage countercurrent cyclone separator. The cyclone separator produces a bitumen rich stream and a tailings stream. The bitumen rich stream is directed to a froth concentration unit that separates the bitumen rich stream into a bitumen product stream, a recycled water stream and a fine tailings stream. The fine tailings stream is combined with the tailings stream to produce a tailings product stream that is directed to a tailings treatment facility. The tailings treatment facility receives the tailings product and combines the tailings product with an additive to produce a treated tailings stream that is directed to a tailings pond for separation into a dry tails phase and a water phase that may be collected and recycled as industrial process water.
Abstract:
A system and process for concentrating hydrocarbons in a bitumen feed comprising bitumen, water and solids. The system comprises an inclined plate separator, a hydrocarbon cyclone and a centrifuge. The inclined plate separator separates the bitumen feed into a first overflow stream and a first underflow stream, the first overflow stream having a first bitumen concentration greater than that of the first underflow stream. The hydrocarbon cyclone separates the first underflow stream into a second overflow stream and a second underflow stream. The centrifuge separates the second overflow stream into a third overflow stream and a third underflow stream, the third overflow stream having a third bitumen concentration that is greater than that of the third underflow stream.
Abstract:
A process line for excavating and processing oil sands ore near a mine face. A mobile excavator excavates ore along the length of a mobile mining conveyor. A mobile comminutor receives and comminutes the excavated ore and transfers the comminuted ore to the mobile mining conveyor. The mobile mining conveyor conveys the comminuted ore to a transfer conveyor that conveys the comminuted ore to a mobile slurry facility. The mobile slurry facility combines the comminuted ore with process water to produce a slurry and pumps and conditions the slurry through a hydro-transport pipeline to a mobile extraction facility as a slurry feed. The mobile extraction facility receives the slurry feed and directs the slurry feed and a water stream as inputs to a three stage countercurrent cyclone separator. The cyclone separator produces a bitumen rich stream and a tailings stream. The bitumen rich stream is directed to a froth concentration unit that separates the bitumen rich stream into a bitumen product stream, a recycled water stream and a fine tailings stream. The fine tailings stream is combined with the tailings stream to produce a tailings product stream that is directed to a tailings treatment facility. The tailings treatment facility receives the tailings product and combines the tailings product with an additive to produce a treated tailings stream that is directed to a tailings pond for separation into a dry tails phase and a water phase that may be collected and recycled as industrial process water.
Abstract:
A system and process for concentrating hydrocarbons in a bitumen feed comprising bitumen, water and solids. The system comprises an inclined plate separator, a hydrocarbon cyclone and a centrifuge. The inclined plate separator separates the bitumen feed into a first overflow stream and a first underflow stream, the first overflow stream having a first bitumen concentration greater than that of the first underflow stream. The hydrocarbon cyclone separates the first underflow stream into a second overflow stream and a second underflow stream. The centrifuge separates the second overflow stream into a third overflow stream and a third underflow stream, the third overflow stream having a third bitumen concentration that is greater than that of the third underflow stream.
Abstract:
A process line for excavating and processing oil sands ore near a mine face. A mobile excavator excavates ore along the length of a mobile mining conveyor. A mobile comminutor receives and comminutes the excavated ore and transfers the comminuted ore to the mobile mining conveyor. The mobile mining conveyor conveys the comminuted ore to a transfer conveyor that conveys the comminuted ore to a mobile slurry facility. The mobile slurry facility combines the comminuted ore with process water to produce a slurry and pumps and conditions the slurry through a hydro-transport pipeline to a mobile extraction facility as a slurry feed. The mobile extraction facility receives the slurry feed and directs the slurry feed and a water stream as inputs to a three stage countercurrent cyclone separator. The cyclone separator produces a bitumen rich stream and a tailings stream. The bitumen rich stream is directed to a froth concentration unit that separates the bitumen rich stream into a bitumen product stream, a recycled water stream and a fine tailings stream. The fine tailings stream is combined with the tailings stream to produce a tailings product stream that is directed to a tailings treatment facility. The tailings treatment facility receives the tailings product and combines the tailings product with an additive to produce a treated tailings stream that is directed to a tailings pond for separation into a dry tails phase and a water phase that may be collected and recycled as industrial process water.
Abstract:
Discloses apparatus to perform a process to remove water and minerals from a bitumen froth output of a oil sands hot water extraction process. A bitumen froth feed stream is diluted with a solvent and supplied to a primary inclined plate separator stage, which separates the bitumen into an overflow stream providing a bitumen product output from the circuit and a bitumen depleted underflow stream. A primary cyclone stage, a secondary inclined plate separator stage and a secondary cyclone stage further process the underflow stream to produce a secondary bitumen recovery product stream and a recycle stream. The secondary bitumen recovery product steam is incorporated into and becomes part of the circuit bitumen product output stream. The recycle stream is incorporated into the bitumen froth feed stream for reprocessing by the circuit.