公开(公告)号：US20020130580A1

公开(公告)日：2002-09-19

申请号：US10145173

申请日：2002-05-13

Applicant: Sanyo Electric Co., Ltd.

Inventor： Kazuhiko Arai ,  Keijiro Igarashi ,  Masaaki Takezawa

IPC: H02K003/48

CPC classification number: H02K29/03 ,  H02K1/146 ,  H02K1/165 ,  H02K3/325 ,  H02K3/522 ,  H02K15/02 ,  H02K2201/06 ,  H02K2201/09 ,  H02K2203/06 ,  Y10T29/49009

Abstract: A brushless DC motor minimizes a chance of dislocation of or damage to an insulator used in the brushless DC motor. Slant portions are provided at end portions of the insulator; therefore, even if a nozzle of a machine for installing a winding should hit the insulator while moving between teeth, the insulator moves in a direction for coming in close contact with a slot aperture, i.e., in a direction substantially at right angles to a direction in which the nozzle moves. This arrangement prevents the insulator from moving by being pushed by the nozzle, making it possible to minimize a chance of occurrence of an insulation failure caused by a damaged or dislocated insulator.

公开(公告)号：US06448682B2

公开(公告)日：2002-09-10

申请号：US09782624

申请日：2001-02-13

Applicant: Eimatsu Sakagami ,  Kazushige Umetsu

Inventor： Eimatsu Sakagami ,  Kazushige Umetsu

IPC: H02K106

CPC classification number: H02K15/022 ,  H02K1/146 ,  H02K2201/09

Abstract: A laminated core of a motor in which vibrations of core plates causing motor noise is restrained at a low cost; a method of manufacturing such a laminated core; a motor having such a laminated core; and an ink-jet recording apparatus having such a motor. In a laminated core (1) of a motor in which a plurality of core pieces (10) are laminated on each other and which has magnetic poles (13) each having a roughed surface of mountain portions (13a) and groove portions (13b) formed alternately in the direction of rotation of the motor, welded portions (31) for firmly fixing the core pieces (10) to each other are provided in the surface of one of the groove portions (13b) formed in the vicinities of the central portion of each magnetic pole (13) in the direction of rotation. Each welded portion (31) is formed continuously in the direction of lamination of the core pieces (10). Each welded portion (31) is formed by welding the surface of the groove portion (13b). By these welded portions (31), the core pieces (10) are firmly fixed to each other in the surface portions of the magnetic pole portions (13).

Abstract translation: 以低成本抑制引起电动机噪声的芯板的振动的电动机的层叠铁心; 制造这种叠层铁芯的方法; 具有这种叠层铁心的电动机; 以及具有这种马达的喷墨记录装置。 在多个芯片（10）彼此层叠并且具有各自具有山形部分（13a）和凹槽部分（13b）的粗糙表面的磁极（13）的电动机的层叠铁芯（1）中， 在马达的旋转方向上交替形成，用于将芯片10彼此牢固地固定的焊接部31设置在形成在中心部附近的一个槽部13b的表面上， 每个磁极（13）的旋转方向。 每个焊接部分（31）沿芯片（10）的层压方向连续地形成。 每个焊接部分（31）通过焊接槽部分（13b）的表面而形成。 通过这些焊接部（31），芯片（10）在磁极部（13）的表面部分彼此牢固地固定。

公开(公告)号：US20020105245A1

公开(公告)日：2002-08-08

申请号：US10060205

申请日：2002-02-01

Inventor： Kyeong Bae Park

IPC: H02K001/18

CPC classification number: H02K15/022 ,  H02K1/145 ,  H02K2201/09

Abstract: A method for core lamination in a motor and a lamination structure thereof are constructed such that a plurality of lamination sheets which is made by thin plate of a predetermined shape are laminated as a predetermined thickness to form a laminated body, that is, a unit lamination core, and the unit lamination core comprising the plurality of lamination sheets is fixedly coupled by a caulking portion or a coupling portion formed on the respective lamination sheet and connected with the adjacent lamination sheets to be in a row, whereby an fabricating process of the unit lamination core is made to be easy and simple to reduce time for fabricating, and a curvature for a curved surface portion of the unit lamination core can be changed so that the present invention can be applied to various motors according to the capacity or the size of the motor.

Abstract translation: 一种电动机中的芯层叠方法及其层压结构被构造成将由预定形状的薄板制成的多个层叠片层压成预定厚度以形成层叠体，即单位层压 芯，并且包括多个层压片的单元层叠芯通过形成在各个层压片上的铆接部或联接部固定地连接，并且与相邻的层叠片连接成一行，由此，单元的制造过程 使得层压芯容易且简单以减少制造时间，并且可以改变单元层叠芯的曲面部分的曲率，使得本发明可以根据容量或尺寸来应用于各种电动机 电机。

公开(公告)号：US06414413B1

公开(公告)日：2002-07-02

申请号：US09605297

申请日：2000-06-28

Applicant: Kazuhiko Arai ,  Keijiro Igarashi ,  Masaaki Takezawa

Inventor： Kazuhiko Arai ,  Keijiro Igarashi ,  Masaaki Takezawa

IPC: H02K348

CPC classification number: H02K29/03 ,  H02K1/146 ,  H02K1/165 ,  H02K3/325 ,  H02K3/522 ,  H02K15/02 ,  H02K2201/06 ,  H02K2201/09 ,  H02K2203/06 ,  Y10T29/49009

Abstract: A brushless DC motor minimizes a chance of dislocation of or damage to an insulator used in the brushless DC motor. Slant portions are provided at end portions of the insulator; therefore, even if a nozzle of a machine for installing a winding should hit the insulator while moving between teeth, the insulator moves in a direction for coming in close contact with a slot aperture, i.e., in a direction substantially at right angles to a direction in which the nozzle moves. This arrangement prevents the insulator from moving by being pushed by the nozzle, making it possible to minimize a chance of occurrence of an insulation failure caused by a damaged or dislocated insulator.

公开(公告)号：US06252329B1

公开(公告)日：2001-06-26

申请号：US09403564

申请日：1999-10-25

Applicant: Enrico Del Fabbro

Inventor： Enrico Del Fabbro

IPC: H02K106

CPC classification number: H02K1/22 ,  H02K2201/06 ,  H02K2201/09 ,  Y10T29/49078

Abstract: Rotor for electric motors, in which the laminations of two types and arranged alternately, are made in a manner that a first type is provided with a plurality of protrusions formed by respective protruding tabs, a plurality of perforations being punched in the lamination near the edge of a respective tab with the same orientation pattern thereof so as to create an alternate sequence of tabs and respective perforations, wherein a respective cavity is provided in the respective lamination in correspondence of the tabs of said first type, whereas the second type of laminations is provided with a plurality of different tabs adapted to engage the cavities formed by the association of said recesses corresponding to said first tabs with said respective perforations, wherein the tabs of the second type are produced without any removal of material.

Abstract translation: 用于电动机的转子，其中两种类型的交替排列交替布置，使得第一类型具有由相应的突出突片形成的多个突起，多个穿孔在靠近边缘的层压件中冲压 具有相同的取向图案的相应突片，以便产生突片和相应穿孔的交替序列，其中相应的空腔相应于所述第一类型的突出部设置在相应的层叠中，而第二类型的叠层是 设置有多个不同的突出部，其适于接合由与所述第一突出部对应的所述凹部与所述相应的穿孔相关联而形成的空腔，其中第二类型的突出部被产生，而不会移除材料。

公开(公告)号：US20010000549A1

公开(公告)日：2001-05-03

申请号：US09739174

申请日：2000-12-18

Applicant: L.H. Carbide Corporation

Inventor： Thomas R. Neuenschwander

IPC: H01F003/04 ,  H02K015/02

CPC classification number: H02K15/024 ,  B21D28/22 ,  H02K2201/09 ,  Y10T29/49009 ,  Y10T29/49012 ,  Y10T29/49078 ,  Y10T29/5138 ,  Y10T29/53143 ,  Y10T29/5317 ,  Y10T428/24322

Abstract: The present invention involves a method and apparatus for forming a centrally interlocked stack of laminations for rotors. A centrally located, circular indentation is formed in each lamination. The indentation provides corresponding projections and depressions in the laminas which may be interlocked by engaging adjacent depressions and projections. Using a progressive die assembly, laminas are blanked from stock sheet material and punched to form the projection/depression. The machine for manufacturing the laminations includes a blanking station including a punch for forming the projections/depressions, and a rotating and stacking station. The projection/depression forming station includes a counterforce which is applied when punching the projection/depression so that the stock material is relatively flat. The laminations are blanked, then rotated, and finally stacked together to form a lamination stack.

Abstract translation: 本发明涉及一种用于形成用于转子的中心互锁的叠片堆叠的方法和装置。 在每个层压中形成一个居中定位的圆形凹痕。 压痕在层叠中提供相应的凹凸，其可以通过接合相邻的凹陷和突起而互锁。 使用渐进式模具组件，将薄片从坯料材料冲切并冲压以形成凸起/凹陷。 用于制造叠片的机器包括一个包括用于形成凸起/凹陷的冲头的冲裁台，以及一个旋转和堆放台。 突起/凹陷形成站包括在冲压突起/凹陷时施加的反作用力，使得原料相对平坦。 将叠片冲裁，然后旋转，最后堆叠在一起形成叠片。

公开(公告)号：US6163949A

公开(公告)日：2000-12-26

申请号：US416446

申请日：1999-10-12

Applicant: Thomas R. Neuenschwander

Inventor： Thomas R. Neuenschwander

IPC: B21D28/02 ,  B21D28/10 ,  B21D28/22 ,  B21D28/24 ,  B21D35/00 ,  H02K15/02 ,  B32B3/24

CPC classification number: B21D28/02 ,  B21D28/10 ,  B21D28/22 ,  B21D28/246 ,  B21D35/00 ,  H02K15/024 ,  H02K2201/09 ,  Y10T29/49009 ,  Y10T29/49012 ,  Y10T29/49078 ,  Y10T29/49936 ,  Y10T29/53143 ,  Y10T29/5317 ,  Y10T428/24289

Abstract: A method of manufacturing an elongate stack of interlocked laminae in a die assembly. The method includes the steps of stamping a first lamina having generally opposed first and second edges in the strip stock material, stamping at least one first interlock means for engaging another lamina in the first lamina, separating the first lamina from the strip stock material, placing the first lamina into the choke passageway, the first and second edges of the first lamina frictionally engaging the choke passageway, stamping a second lamina having first and second elongate edges in the strip stock material, stamping at least one second interlock means for engaging another lamina in the second lamina, at least partially engaging the first and second interlocking means, separating the second lamina from the strip stock material, placing the second lamina into the choke passageway, and frictionally engaging the choke passageway along the first and second elongate edges of only one of the first and second laminae.

Abstract translation: 在模具组件中制造互锁薄片的细长叠层的方法。 该方法包括以下步骤：在条带材料中冲压具有大致相对的第一和第二边缘的第一层板，冲压至少一个用于接合第一层板中的另一层板的第一互锁装置，将第一层板与带材原料分离， 所述第一层板进入所述扼流圈通道中，所述第一层板的第一和第二边缘摩擦地接合所述扼流圈通道，冲压在所述带材料材料中具有第一和第二细长边缘的第二层板，冲压至少一个第二互锁装置， 在所述第二层板中，至少部分地接合所述第一和第二互锁装置，将所述第二层板与所述带材料分离，将所述第二层板放置到所述阻塞通道中，以及仅沿着所述第一和第二细长边缘摩擦地接合所述阻塞通道 第一和第二层之一。

公开(公告)号：US6087755A

公开(公告)日：2000-07-11

申请号：US136039

申请日：1998-08-20

Applicant: Yuzuru Suzuki ,  Sakae Fujitani ,  Masaki Kagawa ,  Yoshiyuki Aono ,  Masato Hata ,  Kunitake Matsushita

Inventor： Yuzuru Suzuki ,  Sakae Fujitani ,  Masaki Kagawa ,  Yoshiyuki Aono ,  Masato Hata ,  Kunitake Matsushita

IPC: H02K1/14 ,  H02K3/46 ,  H02K3/52 ,  H02K11/04 ,  H02K15/02 ,  H02K21/12 ,  H02K29/00 ,  H02K29/08 ,  H02K37/00

CPC classification number: H02K1/148 ,  H02K11/33 ,  H02K29/08 ,  H02K3/522 ,  H02K2201/06 ,  H02K2201/09

Abstract: A motor structure having an armature yoke 1 including a cylindrical portion and a plurality of salient poles 20 formed in the radial direction on the circumference of one end of the cylindrical portion, characterized by having a stator coil 5 formed by a concentrated winding provided around a salient pole portion 20', which is formed by joining the salient poles 20 of two armature yokes 1 together, and a motor structure characterized by having the above described structure and further having a salient pole piece 11 disposed on the front end of the salient pole portion in confronting relationship with a rotor magnet 2.

Abstract translation: 一种电动机结构，其具有包括圆筒部的电枢磁轭1和在圆筒部的一端的圆周上沿径向形成的多个凸极20，其特征在于，具有定子线圈5， 通过将两个电枢轭1的凸极20接合在一起形成的凸极部分20'和具有上述结构的电动机结构，并且还具有设置在突极的前端上的凸极片11 与转子磁体2相对的部分。

公开(公告)号：US5886441A

公开(公告)日：1999-03-23

申请号：US45586

申请日：1998-03-20

Applicant: Hiroyuki Uchida ,  Takashi Okamoto ,  Hidetoshi Uematsu

Inventor： Hiroyuki Uchida ,  Takashi Okamoto ,  Hidetoshi Uematsu

IPC: H02K1/27 ,  H02K15/03 ,  H02K21/12 ,  H02K21/14

CPC classification number: H02K1/2773 ,  H02K15/03 ,  H02K2201/09

Abstract: A rotor (10) includes a plurality of permanent magnets (14) disposed around a shaft (12) at generally equal intervals, and a plurality of laminated core members (16) disposed between the permanent magnets (14) so as to form magnetic poles. The laminated core members (16) are formed by stacking a plurality of core-laminations (26) made of magnetic materials and an integral core-lamination, and joining them to each other. The integral core-lamination includes a plurality of core-lamination sections each having a shape the same as that of the core-lamination (26), and connecting portions (46) for connecting adjacent core-lamination sections with each other. When the large number of core-laminations (26) and the integral core-lamination are integrally joined by a press-fitting process, the laminated core members (16) are connected with each other in such a relative arrangement of a finished assembly that a space for locating the permanent magnet (14) is defined between the adjacent laminated core members (16), and thus an integral laminated rotor core (48) is formed.

公开(公告)号：US5826323A

公开(公告)日：1998-10-27

申请号：US852017

申请日：1997-05-06

Applicant: Harry J. Walters

Inventor： Harry J. Walters

IPC: H02K1/12 ,  H02K1/16 ,  H02K15/02 ,  H02K15/04

CPC classification number: H02K1/12 ,  H02K1/16 ,  H02K15/02 ,  H02K15/024 ,  H02K2201/09 ,  Y10T29/49004 ,  Y10T29/49009 ,  Y10T29/49012 ,  Y10T29/49078 ,  Y10T29/5142 ,  Y10T29/5143

Abstract: An apparatus and method for manufacturing laminated parts from a plurality of laminas, in which the laminas for forming the laminated parts are blanked from strip stock material. The laminas and are then cut and stacked to form the laminated part. The apparatus includes a measuring device, such as a linear variable differential transducer, for measuring the thickness of successive sections of the strip stock. A controller, such as a computer or a programmable logic controller, receives the thickness value of the strip stock sections from the measuring device. The desired stack height is inputted into the controller, as well as a protuberance or dimple height. A punching device, such as one or more front and rear slide operated punches, is also included which is activated by the controller to provide a protuberance at selected locations upon the strip stock sections. Respective air valves and cylinders may operatively connect to each punch to cause the punch to impart a protuberance upon receipt of an appropriate signal from the controller. The location and number of the protuberances within the stack is determined as a function of the desired stack height, the thickness of the strip stock material and the predetermined protuberance height.

Abstract translation: 用于从多个薄片制造层压部件的装置和方法，其中用于形成层压部件的薄片由带材料材料冲裁。 然后切片并层叠以形成层压部件。 该装置包括测量装置，例如线性可变差分换能器，用于测量带状原料的连续部分的厚度。 诸如计算机或可编程逻辑控制器的控制器从测量装置接收条带原料部分的厚度值。 所需的堆叠高度被输入到控制器中，以及突起或凹坑高度。 还包括冲压装置，例如一个或多个前后滑动操作的冲头，其由控制器启动，以在条形坯料部分上的选定位置处提供突起。 各个空气阀和气缸可以可操作地连接到每个冲头，以在接收到来自控制器的适当信号时使冲头赋予凸起。 堆叠内的突起的位置和数量根据期望的堆叠高度，带材料的厚度和预定的突起高度来确定。