Abstract:
An improved refrigerant system incorporates at least two circuits arranged in a cascaded relationship. Preferably, the upper circuit utilizes a hydrocarbon refrigerant and preferably the lower circuit utilizes CO2 refrigerant. Preferably, the CO2 circuit mainly operates in a subcritical region. To improve the efficiency and capacity control of the cascaded refrigerant system, at least one of the circuits is equipped with performance enhancement features such as, for example, an economized function provided by a flash tank or economizer heat exchanger. Additional enhancement features can also include a liquid-suction heat exchanger and bypass function.
Abstract:
A refrigerant system has an electric motor positioned either inside or outside of a hermetically sealed shell containing a compressor pump unit and is mechanically coupled to drive this compressor pump unit. The electric motor has at least one thermoelectric cooler to cool, or assist in cooling, of at least one component of the electric motor.
Abstract:
A scroll compressor is provided with a multiple-speed motor. A control selects a speed for operating the motor, along with selecting between several available options for the system capacity adjustment to meet external load demands in a most efficient and reliable manner. The disclosed embodiment includes an economizer circuit, an unloader function, and an optional suction modulation valve. By utilizing each of these features in combination with the multi-speed motor for the compressor, the present invention is better able to tailor provided capacity to desired capacity.
Abstract:
A refrigerant system is provided with a pulse width modulation suction valve and a second valve on a line that bypasses the pulse width modulation suction valve. This second valve has a variable opening. In this manner, the pressure within the compressor shell is maintained at the lowest possible level regardless of the system operating conditions, when the pulse width modulation suction valve is cycled to a closed position. Further, the second valve can continue providing capacity control, should the pulse width modulation suction valve fail.
Abstract:
A refrigerant system is provided with a suction pulse width modulation valve, and a pulse width modulation control for controlling this valve. System pressures, such as the pressure on the evaporator and the condenser are monitored. The measured system pressures are maintained within a band of acceptable lower and upper limits. As the pulse width modulation control cycles the valve, the refrigerant pressures in the evaporator and the condenser tend to fluctuate. The control ensures those fluctuations are within the limits by controlling the duty cycle of the valve.
Abstract:
A refrigerant system is provided with a multi-stage compression system. An intercooler is positioned between at least two compression stages to cool a refrigerant, by heat transfer interaction with a secondary fluid, after it has been compressed in the lower compression stages to some intermediate pressure. The intercooler enhances refrigerant system performance, improves compressor reliability, and extends operational envelope. Further, at least one economizer circuit is incorporated into the refrigerant system that returns the economized refrigerant flow at the location between at least two compression stages.
Abstract:
A compressor assembly includes at least two tandem compressors. Tandem compressors have at least one common suction manifold, communicating a source of working fluid to be compressed by each of at least two compressors, and at least one common discharge manifold communicating a compressed fluid downstream for further use. A common intermediate pressure manifold communicates with intermediate pressure ports in at least two compressors. The intermediate manifold may communicate fluid to or out of the at least two compressors. There is normally no direct communication between suction and discharge manifolds.
Abstract:
A heat exchanger includes a first generally vertical header and a second generally vertical header and a generally vertical array of a plurality of generally flat heat exchange tubes extending in a horizontal direction therebetween. Each heat exchange tube has a plurality of channels extending longitudinally in parallel relationship from its inlet end to its outlet end, each channel defining a discrete refrigerant flow path. A plurality of fins extends between parallel-arrayed tubes. To facilitate drainage of the collected condensate from the external surfaces of the flat heat exchange tubes, the tubes are aligned at a slight angle with respect to the horizontal so that the trailing edge of each tube is positioned lower than the leading edge of each tube. To further assist in the condensate drainage, the trailing edge of each of the fins may extend beyond the trailing edge of the associated heat transfer tubes and a lower extension lip may extend downwardly from the trailing edge of each of the fins.
Abstract:
A scroll compressor is provided with a multiple-speed motor. A control selects a speed for operating the motor, along with selecting between several available options for the system capacity adjustment to meet external load demands in a most efficient and reliable manner. The disclosed embodiment includes an economizer circuit, an unloader function, and an optional suction modulation valve. By utilizing each of these features in combination with the multi-speed motor for the compressor, the present invention is better able to tailor provided capacity to desired capacity.
Abstract:
A heat pump refrigerant system is provided with a pulse width modulation control for a fan moving air over the indoor heat exchanger. When it is determined that there is insufficient heat rejected by the indoor heat exchanger to heat the volume of air being delivered by the fan into the conditioned environment, the volume of air supplied to the conditioned environment is reduced by utilizing one of pulse width modulation techniques to cycle the indoor fan motor to reduce the average volume of supplied air. Therefore, a precise control over the temperature of air delivered to the conditioned space is achieved, temperature of the delivered air is increased to the target value, and so-called “cold blow” conditions are avoided.